FORD MUSTANG 2003 Workshop Manual

Page 2921 of 4378

38. Install the reverse gear wave washer.
39. Install reverse gear.
40. Install the reverse gear thrust washer.
41. Install a new reverse gear snap ring. Klj . 14 ba
182003 Mustang Workshop Manual
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Page 2922 of 4378

42. Install the lower spacer, the rear mainshaft roller bearing and the upper spacer.
43. Install the rear mainshaft roller bearing snap ring.
44. Install a new output speed shaft (OSS) sensor tone wheel lower retaining ring.
45. Using the special tool, install the OSS sensor tone wheel. Klj . 15 ba
182003 Mustang Workshop Manual
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Page 2923 of 4378

46. Install a new OSS sensor tone wheel retaining ring.
47. Install the shipping seal.
48. Apply threadlock and sealer to the threads of the plug, then install the plug into the transmission
adapter plate.
49. Clean the mating surfaces of the transmission main case and the extension housing. Apply a bead of silicone rubber to the sealing surface on the transmission case. Install the extension
housing and tighten the bolts. Klj . 16 ba
182003 Mustang Workshop Manual
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Page 2924 of 4378

50. Install the rear offset shift lever, then install a new roll pin.
zInstall the pin until it is flush with the lever.
51. Install the vent hose.
52. NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input
shaft guide tube must be cleaned and lubricated.
Install the clutch release lever and the clutch release hub and bearing. Klj . 17 ba
182003 Mustang Workshop Manual
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Page 2925 of 4378

Klj . 18 ba
182003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

Page 2926 of 4378

INSTALLATION
Transmission
1. NOTE: Before installing the transmission, the ball stud, clutch release lever and the input shaft
must be cleaned and lubricated with grease.
Position the transmission to the clutch adapter housing. Install the eight transmission- to-clutch
adapter housing bolts.
2. Connect the output shaft speed (OSS) sensor electrical connector.
3. Connect the reverse lamp electrical connector.
SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Material
Item Specification
DEXRON III® (
ATF)
Transmission Fluid
XT -2-QDX or equivalent DEXRON III®
Pipe Sealant with Teflon®
D8AZ-
19554- A or equivalent WSK-
M2G350-
A2 Premium Long Life Grease
XG
-1-C, K or T or equivalent ESA-
M1C75- B Klj . 1 ba
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Page 2927 of 4378

4. Connect the wiring harness to the transmission.
5. Connect the clutch release cable to the clutch release fork.
6. Install the clutch release lever cover and bolt.
7. Install the transmission crossmember and the bolts. Klj . 2 ba
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Page 2928 of 4378

8. Remove the transmission jack from the transmission.
9. Connect the heated oxygen sensor (HO2S) electrical connectors to the crossmember.
10. CAUTION: Align the index marks on the driveshaft flange and pinion flange, and the
driveshaft slip yoke and transmission output shaft.
Install the driveshaft. For additional information, refer to Section 205 - 01 .
11. Fill the transmission to capacity with the specified transmission fluid. Apply sealant to the fill plug threads and install the fill plug.
zThe total fill capacity is 3.9L (4.1 qt).
12. Lower the vehicle.
13. Connect the reverse lockout solenoid electrical connector. Klj . 3 ba
52003 Mustang Workshop Manual
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Page 2929 of 4378

14. Install the lower gearshift lever and the bolts.
15. Install the lower gearshift lever boot and the bolts.
16. Install the upper gearshift lever and the bolts.
17. Connect the cigar lighter electrical connector. Install the console panel gearshift plate. Klj . 4 ba
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Page 2930 of 4378

18. Install the gearshift lever knob. Klj . 5 ba
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