engine FORD MUSTANG 2003 Workshop Manual

IN-
VEHICLE REPAIR
Oil Level Indicator and Tube
Removal and Installation 1. Remove the oil level indicator.
2. Remove the LH exhaust manifold. For additional information, refer to Exhaust Manifold LH in
this section.
3. Remove the bolt.
4. Remove the oil level indicator tube.
5. To install, reverse the removal procedure. zInstall a new oil level indicator tube seal.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
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IN-
VEHICLE REPAIR
Oil Pan
Removal 1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Remove the radiator sight shield.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Compressor, Coil Spring
204-
D001 (D78P-5310- A) Support Bar, Engine
303-
290- A Lifting Bracket, Engine
303-
D087 (D93P-6001- A1) Lifting Bracket, Engine
303-
D088 (D93P-6001- A2)
Material Item Specification
Metal Surface Cleaner
F4ZA-
19A536- RA or
equivalent WSE-
M5B392- A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Super Premium SAE 5W-20
Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153- H Klj . 1 ba
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4. Install the special tool.
5. Using the special tools, support the engine.
6. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
7. Remove the two engine mount nuts.
8. Lower the vehicle.
9. Using the special tool, raise the engine. Klj . 2 ba
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10. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
11. Drain the engine oil. zRemove the oil pan drain plug.
12. Using the special tool, compress the front coil springs.
13. Position a safety stand.
14. Remove the four engine mount bolts. Klj . 3 ba
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Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Clean and inspect the mating surfaces.
2. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness,
or four minutes, whichever is longer. Failure to follow this procedure can result in future oil
leakage.
Apply the silicone gasket and sealant at the rear oil seal retainer- to-cylinder block sealing
surface.
3. NOTE: If the oil pan is not secured within four minutes, the sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness,
or four minutes, whichever is longer. Failure to follow this procedure can result in future oil
leakage.
Apply the silicone gasket and sealant at the engine front cover- to-cylinder block mating surface. 4. Install the oil pan and gasket and loosely install the bolts. Klj . 5 ba
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8. Install the two upper subframe bolts.
9. Install the two lower subframe bolts.
10. Install the engine mount bolts.
11. Position the safety stand aside. Klj . 7 ba
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12. Using the special tool, release the tension from the front coil springs and remove the special
tool.
13. Install the engine mount nuts.
14. Lower the vehicle.
15. Using the special tools, lower the engine and remove the special tool.
16. Remove the special tool. Klj . 8 ba
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17. Fill the engine crankcase with clean engine oil. Klj . 9 ba
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IN-
VEHICLE REPAIR
Flywheel
Removal 1. Remove the clutch components. For additional information, refer to Section 308 - 03A or
Section 308 - 03B .
2. Remove the bolts and the flywheel.
Installation 1. To install, reverse the removal procedure. zTighten the bolts in the sequence shown.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Flexplate
Removal and Installation 1. Remove the transmission. For additional information, refer to Section 307 - 01 .
2. Remove the six bolts retaining the flexplate to crankshaft, and remove the flexplate.
3. To install, reverse the removal procedure. zTighten the bolts in the sequence shown
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...