oil FORD MUSTANG 2003 Workshop Manual

GENERAL PROCEDURES
Transmission Draining and Filling
1. Remove the drain plug and drain the transmission. zPosition a suitable drain pan under the transmission.
2. Clean and install the drain plug.
3. NOTE: Before removing, clean the area around the filler plug.
Remove the filler plug.
4. Using a suitable oil suction gun, fill the transmission to the correct level with the specified fluid. zTransmission capacity is 3.9 liters (4.1 quarts).
SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Material
Item Specification
DEXRON III® (
ATF)
Transmission Fluid
XT -2-QDX DEXRON III® Klj . 1 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Input Shaft and Bearing
Disassembly and Assembly
SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Special Tool(s)
Plate, Bearing/Oil Seal
205-
090 (T75L-1165- B) Puller, Bearing
205-
D064 (D84L-1123- A) Installer, Drive Pinion Bearing
Cone
205-
004 (T53T-4621- B) Adapter Set, Step Plate
205-
DS011 (D80L-630- A) Universal Puller Set
303-
DS005 (D80L-100- A) Klj . 1 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Countershaft
Disassembly and Assembly SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Special Tool(s)
Plate, Bearing Oil Seal
205-
090 (T75L-1165- B) Puller, Bearing
205-
D064 (D84L-1123- A) Installer, Drive Pinion Bearing
Cone
205-
004 (T53T-4621- B) Remover/Installer, Bearing
Tube
308-
025 (T75L-7025- C) Installer, Output Shaft Rear
Bearing
308-401
Adapter for 303-
224 (Handle)
205- 153 (T80T-4000- W) Klj . 1 ba
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Transmission Case
Disassembly and Assembly
1. Remove the bolts and the guide plate. zInspect the plate for wear or damage. Install a new plate as necessary. 2. Remove the case magnets. SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Special Tool(s)
Handle
205-
D055 (D81L-4000- A) Installer, Bearing Cup
204-
039 (T77F-1217- B) Installer, Drive Pinion Bearing
Cup
205-
054 (T71P-4616- A) Installer, Rear Axle Oil Seal
205-
155 (T80T-4000- Y) Klj . 1 ba
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ASSEMBLY
Transmission
SECTION 308-
03C: Manual Transaxle/Transmission — T56 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) or
equivalent Holding Fixture, Transmission
307-
003 (T57L- 500-B) Remover/Installer, Bearing
Tube
308-
025 (T75L-7025- C) Installer, Bearing Cup
204-
039 (T77F-1217- B) Adapter for 303-
224 (Handle)
205- 153 (T80T-4000- W) Installer, Axle Shaft Oil Seal
205-
123 (T78P-1177- A)
Material Item Specification
DEXRON III® (
ATF)
Transmission Fluid
XT -2-QDX or equivalent DEXRON III®
Premium Long Life Grease ESA-
M1C75- B Klj . 1 ba
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7. Remove the exhaust pipe assembly (5232) from the rear exhaust hanger insulator (5260).
8. Remove the exhaust hanger insulators.
9. Remove the muffler (5230).
10. CAUTION: Do not use oil or grease- based lubricants on insulators as they
deteriorate the rubber.
NOTE: A soap-and- water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure. Klj . 2 ba
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11.
CAUTION: Do not use oil or grease- based lubricants on the insulators as they
deteriorate the rubber.
NOTE: A soap-and- water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure. Klj . 3 ba
32003 Mustang Workshop Manual
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10.
CAUTION: Do not use oil or grease- based lubricants on the insulators as they
deteriorate the rubber.
NOTE: A soap-and- water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure. Klj . 3 ba
32003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 310-
00: Fuel System — General Information 2003 Mustang Workshop Manual General Specifications
Item Specification
Fuel tank capacity 59.42 liters (15.7 gallons)
Key on, engine off fuel pressure 207-
345 kPa
(30-50 psi) Engine running fuel pressure (idle) 152-
255 kPa
(27-37 psi) Lubricants
SAE 5W-
20 Super Premium Synthetic Blend Motor Oil XO-5W20- QSP WSS-
M2C153- H Klj . 1 ba
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GENERAL PROCEDURES
Spring Lock Couplings
Disconnect
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel- related components. Highly flammable mixtures are always present
and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before servicing or disconnecting any of the fuel lines or fuel system components,
the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing
personal injury or a fire hazard.
1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this
section.
2. Remove the fuel tube clip.
SECTION 310-
00: Fuel System — General Information 2003 Mustang Workshop Manual Special Tool(s)
Disconnect Tool, Spring Lock
Coupling (3/8 inch yellow)
310-
D004 (D87L-9280- A) or
equivalent Disconnect Tool, Spring Lock
Coupling (1/2 inch green)
310-
D005 (D87L-9280- B) or
equivalent
Material Item Specification
SAE 5W-
20 Super Premium
Synthetic Blend Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
32003 Mustang Workshop Manual
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