belt FORD MUSTANG 2003 Repair Manual

19. Remove the accessory drive belt.
20. Remove the power steering reservoir and bracket as an assembly.
1. Disconnect the supply line from the pump.
2. Remove the (3) bolts and the reservoir and bracket.
21. Remove the upper generator support bracket.
22. Remove the bolts and the generator. Klj . 7 ba
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43. Using the special tool, remove the crankshaft pulley.
44. Remove the coolant pump pulley.
1. Remove the coolant pump pulley bolts.
2. Remove the coolant pump pulley.
45. Remove the bolts and belt idler pulleys.
46. Using the special tool, remove the engine front cover seal. Klj . 14 ba
212003 Mustang Workshop Manual
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21. Rotate the belt tensioner and remove the accessory drive belt.
22. Remove the power steering reservoir bracket as an assembly.
1. Disconnect the supply line from the pump.
2. Remove the three bolts and reservoir.
23. Remove the upper generator support bracket.
24. Remove the bolts and the generator. Klj . 8 ba
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47. Remove the water pump pulley.
1. Remove the water pump pulley bolts.
2. Remove the water pump pulley.
48. Remove the bolts and belt idler pulleys.
49. NOTE: The gasket can be reused if not damaged.
Remove the oil pan. zRemove the bolts.
z Remove the oil pan. Klj . 16 ba
242003 Mustang Workshop Manual
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55. Tighten the four oil pan bolts in the sequence shown in three stages.
zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
56. Install the belt idler pulleys. 57. Lubricate the engine front cover and the front oil seal inner lip with clean engine oil. 8 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
9 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
10 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
11 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 12 W706560 Stud and Washer, Hex-
Head Pilot, M8 x 1.25 x 65
— M8 x 1.25 x 16 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 Klj . 22 ba
362003 Mustang Workshop Manual
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82. Install the generator support brace.
83. Install the accessory drive belt. For additional information, refer to
Section 303 - 05 .
84. Install the radio interference capacitors.
85. Install the ignition coils and bolts. Klj . 30 ba
362003 Mustang Workshop Manual
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z
Stage 3: Tighten an additional 60 degrees.
29. Install the belt idler pulleys.
30. Lubricate the engine front cover and the front oil seal inner lip with clean engine oil.
31. Using the special tool, install the front oil seal.
32. Install the coolant pump pulley and bolts. Klj . 12 ba
252003 Mustang Workshop Manual
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57. Install the accessory drive belt.
58. Install the radio interference capacitors.
59. Install the ignition coils and bolts.
60. Position the throttle body and install the bolts, tightening in the sequence shown. Klj . 20 ba
252003 Mustang Workshop Manual
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b
P=Primary, S=Secondary, E=Exhaust
c Time necessary for plunger to leak down 1.6 mm of travel with 222 N force and leak down fluid in
tappet.
Torque Specifications Description Nm lb-
ft lb-
in A/C compressor bolts 25 18 —
A/C peanut fittings 8 — 71
A/C muffler nut 25 18 —
Accelerator bracket bolts 10 — 89
Battery tray bolts 11 8 —
Belt idler support bracket assembly fasteners 25 18 —
Camshaft sprocket bolt 115 85 —
Coolant bypass tube studs 25 18 —
Coolant bypass tube bolts 25 18 —
Coolant hose and tube assembly bolt 25 18 —
Cooling fan motor and shroud bolts 10 — 89
Connecting rod bolt
a — — —
Engine front cover bolt a a a
Drive belt tensioner bolts 25 18 —
Cylinder head bolt
a — — —
Idler pulley bracket 25 18 —
Power steering pump bolts 25 18 —
Power steering hose fitting 65 48 —
Power steering hose bracket bolt 10 — 89
Pulley to crankshaft bolt
a — — —
EGR valve to intake manifold
a — — —
Engine coolant degas bottle bolts 10 — 89
Exhaust manifold studs 25 18 —
Generator bolts 25 18 —
Generator support bracket bolts 25 18 —
Hood prop bolt 10 — 89
Hood mounting nuts 12 9 —
Heater water inlet tube 10 — 89
Heater water outlet tube 24 18 —
Lower intake manifold-
to-cylinder head bolt a — — —
Main bearing cap bolt
a — — —
Oil filter adapter bolt 25 18 —
Oil bypass filter to adapter 50 37 —
Oil pump screen cover and tube-
to-oil pump bolt 10 — 89
Oil pan-to-
cylinder block bolt a — — — Klj . 4 ba
62003 Mustang Workshop Manual
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a
Refer to the procedure. Oil pan-to-
engine front cover bolts a — — —
Oil pump-
to-cylinder block bolt 10 — 89
Radio ignition interference capacitor bolts 25 18 —
Oil pump screen and pickup tube-
to-main bearing cap stud spacer bolt 25 18 —
Water pump pulley bolts 25 18 —
Throttle body spacer nuts 25 18 —
Vacuum accessory bracket fasteners 10 — 89
Valve cover bolt 10 — 89
Wiring harness support bracket 25 18 —
Water pump-
to-cylinder block bolt 25 18 —
EGR valve to exhaust manifold tube nuts 40 30 —
Power steering pump to engine 25 18 —
Power steering hose bracket nut 25 18 —
Power steering reservoir bracket fasteners 10 — 89
Supercharger degas bottle bolts 10 — 89
Camshaft cap cluster to cylinder head 10 — 89
Timing chain tensioner bolts—
primary 25 18 —
Timing chain tensioner bolts—
secondary 10 — 89
Ignition coil cover bolts 10 — 89
Generator mounting bracket retainers 10 — 89
Oil level indicator tube retainer 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Oil pump screen and pickup tube spacer to main bearing stud 25 18 —
Belt idler pulley bolt 25 18 —
Subframe brace nuts 41 30 — Klj . 5 ba
62003 Mustang Workshop Manual
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