Door FORD MUSTANG 2003 Manual Online

REMOVAL AND INSTALLATION
Door
Removal
1. Remove the door trim panel. For additional information, refer to Section 501 - 05 .
2. Disconnect the necessary electrical connectors to remove the harness and grommet from the door.
3. NOTE: This procedure requires an assistant.
NOTE: Mark the location of the door hinge on the door.
Remove bolts and the door.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
03: Body Closures 2003 Mustang Workshop Manual Klj . 1 ba
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DESCRIPTION AND OPERATION
Interior Trim
The interior trim consists of:
zA-pillar lower trim panels
z door trim panels
z headliner (coupe)
z package tray trim panel (coupe)
z quarter trim panels
z upper quarter trim panels (coupe)
z scuff plates
z sun visors
z tether anchor covers (coupe)
z windshield side garnish mouldings
SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Trim Panel —
Door
Removal
All vehicles
1. CAUTION: Use a shop towel or similar material between the tool and the front door
trim panel or damage to the front door trim panel may occur.
Position the window regulator switch plate (14527) aside. 1. Pull at the service notch.
2. Lift to release the clip at the rear edge.
2. Remove the window regulator switch plate. 1. Disconnect the power mirror electrical connector.
2. Remove the screws and the window regulator switch plate.
3. Remove the door latch release handle cup (22634).
SECTION 501-
05: Interior Trim and Ornamentation 2003 Mustang Workshop Manual Klj . 1 ba
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7. Remove the door trim panel (23942).
1. Remove the pin- type retainer.
2. Lift up the door trim panel to remove.
Installation 1. To install, reverse the removal procedure. Klj . 3 ba
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REMOVAL AND INSTALLATION
Mirror —Power Exterior Rear View
Removal
1. Remove the door trim panel. For additional information, refer to Section 501 - 05 .
2. Disconnect the power exterior rear view mirror electrical connector.
3. Remove the nuts and the power exterior rear view mirror.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
09: Rear View Mirrors 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Switch —
Exterior Rear View Mirror Control
Removal
1. CAUTION: Use a shop towel or similar material between the tool and the front door
trim panel or damage to the front door trim panel may occur.
Position the window regulator switch plate aside. 1. Pull at service notch.
2. Lift to release the clip at the rear edge.
2. Remove the power exterior rear view mirror control switch. zDisconnect the electrical connector.
Installation 1. To install, reverse the removal procedure.
SECTION 501-
09: Rear View Mirrors 2003 Mustang Workshop Manual Klj . 1 ba
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SPECIFICATIONS
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual WINDOW REGULATOR ELECTRIC DRIVE
CURRENT DRAW
Description Specification
No Load 5 amperes or less at 12.8 volts
General Specifications Item Specification
Silicone Lubricant F7AZ-19G208-
BA ESR-
M13P4-A Multi-
Purpose Grease Spray F5AZ-19G209- BA ESR-
M1C159- A Multi-
Purpose Grease DOAZ-19584- AA ESB-
M1C93- B Rear Window Defroster Repair D8AZ-
19562-AA or equivalent WSB-
M4J58- B Urethane Glass Prep Essex U-401 WSB-
M2G314- B Dark Walnut Metallic Acrylic Lacquer Touch Up Paint
ALBZ-
19500- 5858A or equivalent ESR-
M2-P100- C Urethane Metal Primer Essex U-413 WSB-
M2G234- C Urethane Adhesive Essex U-
216 WSB-
M2G316- B Urethane Adhesive Essex 400 HV WSB-
M2G316- B Urethane Glass Primer Essex U-402 WSB-
M5B280- C
Torque Specifications Description Nm lb-
ft lb-
in Exterior weatherstrip screw 2 — 18
Window run screws 13 10 —
Window regulator motor screws 10 — 89
Upper regulator mounting nuts 13 10 —
Rear door window regulator motor screws 6 — 53
Quarter window regulator nuts 9 — 80
Door window stop bracket screws 12 9 —
Door window glass inner stabilizer bolts 12 9 —
Quarter window glass nuts 3 — 27
Convertible quarter glass retaining bolts/nut 9 — 80
Window regulator equalizer arm nuts 9 — 80
Window regulator nuts 9 — 80
Quarter window regulator nuts 9 — 80 Klj . 1 ba
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DESCRIPTION AND OPERATION
Glass, Frames and Mechanisms
Component Location
Windshield Glass
The windshield exterior mouldings are installed with the windshield glass. The windshield exterior
mouldings cannot be replaced without removal of the windshield.
Window Regulator Control Switch
Power windows are standard on all models. On coupe models, only the front door window glass can
be raised or lowered. The quarter window glass is fixed. On the convertible models, all four windows
can be raised or lowered. On all models, the window regulator control switches are available only to
the front seat passengers. There are no window regulator controls for the back seat passengers.
Quarter window glass operations are controlled by the driver window regulator control switch.
Window, One-
Touch Down
The LH window one- touch down feature is activated by momentarily pressing the driver window
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Item Part Number Description
1 7629710 Convertible quarter window glass
2 7630306 Convertible quarter glass window regulator
3 6329710 Coupe quarter window glass
4 7623394 Convertible quarter window regulator motor
5 6323200 Window regulator with motor Klj . 1 ba
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regulator control switch to the down position. This allows the front door window glass to move
downward until it is fully lowered. Momentarily pressing the window regulator control switch while the
window glass is moving downward will stop the front door window glass.
Window Glass, Door
The bottom of the door window glass is mounted on a slider bracket which is part of the front door
window regulator. Door window glass bracket spacers provide attachment points for the door window
glass and prevent direct contact between the slider bracket and the door window glass.
Window Glass, Quarter
The rear quarter window glasses on convertible models are driven by a window regulator motor and
guide assembly.
Window Glass, Rear
On the coupe, the rear window upper garnish mouldings are installed with the rear window glass. The
rear window upper garnish mouldings cannot be replaced without removing the rear window glass. Klj . 2 ba
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Inspection and Verification
1. Verify the customer concern by operating the system.
2. Visually inspect for obvious signs of mechanical or electrical damage.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
4. If the diagnostic tool does not communicate with the vehicle, refer to the diagnostic tool manual.
5. Carry out the DATA LINK DIAGNOSTIC TEST. If the diagnostic tool responds with: zCKT 914, CKT 915 or CKT70 - ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESP/NOT EQUIP for the generic electronic module (GEM), go to Pinpoint Test A.
z NO RESP/NOT EQUIP for the instrument cluster module (ICM), refer to Section 413 - 01 .
z System passed, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs and carry out self- test diagnostics for the GEM or ICM.
6. If the GEM or ICM DTCs retrieved are related to the concern, go to the GEM or ICM Diagnostic Trouble Code (DTC) Index.
7. If no DTCs related to the concern are retrieved, proceed to the Symptom Chart to continue diagnostics.
GEM DIAGNOSTIC TROUBLE CODE (DTC) INDEX Visual Inspection Chart Mechanical Electrical
z
Power window
regulator
z Window run
weatherstrip
z Door window glass z
Central junction box (CJB) circuit breaker 43 (20A), fuse 39
(5A) or 23 (15A)
z Battery junction box (BJB) fuse HTD BL (40A)
z Generic electronic module (GEM)
z Window regulator control switch
z Window regulator motor
z Instrument cluster module (ICM)
z Heated rear window relay
z Rear window defrost switch
z Heated rear window grid
z Circuitry DTC Description Source Action
B1217 Horn Relay Output Driver
Circuit Failure GEM GO to
Section 501 - 14B .
B1218 Horn Relay Output Driver
Short to Battery GEM GO to
Section 501 - 14B .
B1312 Lamp Headlamp Input Circuit GEM GO to
Section 413 - 09 . Klj . 2 ba
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