FORD MUSTANG 2003 Workshop Manual

6. Position the spark plug wires aside.
7. Remove the RH valve cover.
8. To install, reverse the removal procedure.
zInstall a new valve cover gasket as necessary. Klj . 2 ba
32003 Mustang Workshop Manual
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Klj . 3 ba
32003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Crankshaft Pulley
Removal 1. Remove the drive belt (8620). For additional information, refer to Section 303 - 05 .
2. Remove the radiator coolant recovery reservoir (8A080).
3. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
4. Remove the crankshaft pulley bolt. SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Remover, Crankshaft Vibration
Damper
303-
176 (T82L-6316- B) Installer, Crankshaft
Damper/Crankshaft Front Oil
Seal
303-
175 (T82L-6316- A)
Material Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323- A4 Klj . 1 ba
32003 Mustang Workshop Manual
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5. Using the special tool, remove the crankshaft pulley (6B321).
Installation 1. Apply a bead of silicone gasket and sealant to the keyway in the crankshaft damper and use the special tool to install the crankshaft pulley.
2. Install the crankshaft bolt.
3. Lower the vehicle. Klj . 2 ba
32003 Mustang Workshop Manual
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4. Install the radiator coolant recovery reservoir.
5. Install the drive belt. For additional information, refer to
Section 303 - 05 . Klj . 3 ba
32003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Crankshaft Front Seal
Removal 1. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this
section.
2. Using the special tool, remove and discard the crankshaft front seal.
Installation SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Special Tool(s)
Installer, Front Cover Oil Seal
303-
335 (T88T-6701- A) Installer, Crankshaft Front Oil
Seal
303-
474 (T94P-6701- AH) Remover, Oil Seal
303-
409 (T92C-6700- CH)
Material Item Specification
SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
22003 Mustang Workshop Manual
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1.
NOTE: Lubricate the crankshaft front seal with clean engine oil before assembly.
Using the special tool, install the crankshaft front seal.
2. Install the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this section. Klj . 2 ba
22003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Drain the engine cooling system. For additional information, refer to Section 303 - 03A .
3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this
section.
4. Remove the water pump pulley.
5. Remove the retainers and position the power steering pump aside.
6. Disconnect the exhaust gas recirculation (EGR) tube.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

7. Disconnect the upper radiator hose and the bypass hose.
8. Remove the camshaft position (CMP) sensor.
9. Remove the heater water outlet tube. For additional information, refer to
Section 303 - 03A .
10. Remove the camshaft synchronizer assembly.
11. Disconnect the lower radiator hose. Klj . 2 ba
92003 Mustang Workshop Manual
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12. Disconnect the crankshaft position sensor electrical connector.
13. Remove the wiring harness pin-
type retainer.
14. Remove the oil filter.
15. Remove the retainers and the water pump. Klj . 3 ba
92003 Mustang Workshop Manual
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