oil type FORD MUSTANG 2003 Workshop Manual

z
Generator electrical
field or bearings. z
CARRY OUT generator
load test. REPAIR or
INSTALL a new generator
as necessary. REFER to
Section 414 - 02 .
z Drone type noise zExhaust system. zCARRY OUT the Exhaust System Neutralizing in this
section. REPAIR as
necessary.
z A/C compressor. zCHECK for noise with
vehicle at constant speeds.
CYCLE the compressor on
and off and listen for a
change in pitch. REPAIR as
necessary. REFER to
Section 412 - 03 .
z Powertrain mounts. zCARRY OUT the
Powertrain/Drivetrain Mount Neutralizing in this
section.
z Sputter type
noise— noise
worse when cold,
lessens or
disappears when
vehicle is at
operating
temperature z
Damaged or worn
exhaust system
components. z
INSPECT the exhaust
system for leaks or
damage. REPAIR as
necessary. REFER to
Section 309 - 00 .
z Rattling noise—
noise from the
upper engine
(valve train).
Worse when
engine is cold z
Low oil level. zCHECK oil level. FILL as
necessary.
z Thin or diluted oil. zINSPECT the oil for
contamination. If oil is
contaminated, CHECK for
the source. REPAIR as
necessary. CHANGE the oil
and filter.
z Low oil pressure. zCARRY OUT an oil
pressure test. If not within
specifications, REPAIR as
necessary. REFER to
Section 303 - 00 .
z Worn rocker
arms/fulcrums or
followers. z
CARRY OUT a valve train
analysis. INSTALL new
valve train components as
necessary. REFER to
Section 303 - 01A for 3.8L
engines or Section 303 - 01B
for 4.6L (2V) engines.
z Worn valve guides. zCARRY OUT a valve train
analysis. INSTALL new
valve guides as necessary.
REFER to Section 303 - 01A
for 3.8L engines or
Section 303 - 01B for 4.6L (2V)
engines. Klj . 26 ba
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closing/opening
the window
z Squeak— heard
outside of vehicle
when
closing/opening
the door z
Exhaust shield
rubbing against
the chassis or
exhaust pipe. z
CHECK the exhaust system.
REPAIR as necessary. REFER
to Section 309 - 00 .
z Squeak— occurs
with initial brake
pedal application z
Disc brake pads. zUnder certain conditions,
asbestos free pads can
generate a squeak noise. This
noise is normal and does not
indicate a concern.
z Squeak— a
constant noise
that occurs with
brake pedal
applications z
Damaged or
worn disc brake
pads. z
INSPECT the pads for oil,
grease or brake fluid
contamination. CHECK for
glazed linings. A brake disc with
hard spots will also cause a
squeak type noise. REPAIR or
INSTALL new pads as
necessary. REFER to Section 206 - 03 for front disc brakes and
Section 206 - 04 for rear disc
brakes.
z Squeak— noise
occurs over
bumps or when
turning z
Worn control
arm bushings. z
INSPECT the control arm
bushings. Spray with lubricant
and CARRY OUT a "bounce
test" to determine which
bushing. REPAIR as necessary.
REFER to Section 204 - 01 .
z Worn or
damaged shock
absorber/strut. z
INSPECT the shock absorber
for damage. CARRY OUT a
"bounce test" to isolate the
noise. INSTALL a new shock
absorber/strut as necessary.
REFER to Section 204 - 01 for
the front shock absorber/strut or
Section 204 - 02 for the rear
shock absorber/strut.
z Rattle— heard
when
closing/opening
the door or
window z
Loose internal
door
mechanism,
bracket or
attachment. z
REPEAT the motion or CARRY
OUT a "tap test" to duplicate the
noise. INSPECT the door for
loose components. TIGHTEN
loose components or USE the
Rotunda Squeak and Rattle Kit
to isolate any rattling
components.
z Rattle — GT
models only,
noise occurs from
the rear of the
vehicle z
A loose or under
torqued shock
damper
attaching nut. z
VERIFY the torque on the
shock damper- to-axle nuts is 63
Nm (46 lb- ft). VERIFY the
torque for the shock damper- to-
rail bracket nuts is 90 Nm (66
lb- ft). Do not over torque.
TIGHTEN as necessary.
z Squeak or rattle—
heard inside the
vehicle over rough
roads/bumps z
Misaligned glove
compartment
door/hinge. z
ALIGN the glove compartment
door.
z Instrument panel
trim loose or z
INSPECT the instrument panel
trim for missing or loose clips or Klj . 32 ba
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crayon or chalk.
6. While holding the crayon or chalk against the tire, rotate the wheel slowly in the opposite direction until the feeling of driving the rear axle is encountered again.
7. Measure the length of the crayon or chalk mark on the tire. zIf the length of the mark is 25.4 mm (1 inch) or less, the rear axle backlash is within
allowable limits.
z If the chalk mark is greater than 25.4 mm (1 inch), check for these conditions:
„Elongation of the differential pinion shaft and holes in the differential case (4204).
„ Missing differential pinion thrust washer (4230) or differential side gear thrust
washer (4228).
„ Galling of the differential pinion shaft (4211) and bore.
„ Excessive ring gear and pinion backlash. Follow the procedure for the type of rear
axle to check backlash.
Axle Shaft Bearing Noise
Axle bearing shaft noise is similar to gear noise and differential pinion bearing whine. Axle shaft
bearing noise will usually distinguish itself from gear noise by occurring in all driving modes (drive,
coast, and float), and will persist with the transmission in NEUTRAL while the vehicle is moving at the
speed in which the concern is occurring. If the vehicle makes this noise, remove the suspect axle
shaft, install a new bearing and a new axle seal. Re- evaluate the vehicle for noise before removing any
internal components.
Bearing Rumble
Bearing rumble sounds like marbles being tumbled. This condition is usually caused by a
worn/damaged wheel bearing. The lower pitch is because the wheel bearing turns at only about one-
third of the driveshaft speed. Wheel bearing noise also may be high- pitched, similar to gear noise, but
will be evident in all four driving modes.
Symptom Chart
Symptom Chart Condition
Possible Sources Action
z Traction- Lok®
does not work in
snow, mud or on
ice z
Differential. zCARRY OUT the Traction-
Lok® Differential Operation
Check in this section. REPAIR
as necessary. REFER to
Section 205 - 02A or
Section 205 - 02B .
z Lubricant leaking
from the pinion
seal, axle shaft oil
seals z
Vent.
z Damage in the
seal contact area
or damaged or
worn seal. z
CLEAN the axle housing vent.
z INSTALL a new seal if
damage is found.
z Differential side
gears/pinion
gears are scored z
Insufficient
lubrication. z
INSTALL new gears. REFER
to Section 205 - 02A or
Section 205 - 02B . FILL the axle to
specification.
z Incorrect or
contaminated z
INSTALL new gears. REFER
to Section 205 - 02A or
Section Klj . 10 ba
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GENERAL PROCEDURES
System Flushing —
CII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of
power steering assist.
1. Remove the fuel pump fuse from the battery junction box.
2. Disconnect the power steering return hose. Plug the reservoir.
3. Attach an extension hose between the power steering return hose and an empty container.
4. Raise the front wheels off the floor. For additional information, refer to Section 100 - 02 .
5. Check the fluid level. If necessary, fill the reservoir to the correct level. zUse Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent.
6. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the
starter to cool for 1 minute before cranking again. Premature starter failure can occur.
CAUTION: Do not hold the steering wheel against the stops for more than three to
five seconds at a time. Damage to the power steering pump will occur.
Turn the steering wheel from stop- to-stop while cranking the engine until the fluid exiting the
power steering return hose is clear of all contamination and foreign material.
zAdd Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent as
needed.
7. Lower the vehicle.
8. Disconnect the extension hose from the power steering return hose. Remove the plug. Attach the power steering return hose to the reservoir.
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GENERAL PROCEDURES
System Flushing —
CIII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of
power steering assist.
1. Remove the fuel pump fuse from the battery junction box.
2. Disconnect the power steering return hose. Plug the reservoir.
3. Attach an extension hose between the power steering return hose and an empty container.
4. Raise the front wheels off the floor. For additional information, refer to Section 100 - 02 .
5. Check the fluid level. If necessary, fill the reservoir to the correct level. zUse Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent.
6. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the
starter to cool for 1 minute before cranking again. Premature starter failure can occur.
CAUTION: Do not hold the steering wheel against the stops for more than three to
five seconds at a time. Damage to the power steering pump could occur.
Turn the steering wheel from stop- to-stop while cranking the engine until the fluid exiting the
power steering return hose is clear of all contamination and foreign material.
zAdd Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent as
needed.
7. Lower the vehicle.
8. Disconnect the extension hose from the power steering return hose. Remove the plug. Attach the power steering return hose to the reservoir.
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GENERAL PROCEDURES
Fill
1. WARNING: Do not mix oil types, any mixture or any unapproved oil can lead to seal
deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a
loss of power steering assist.
Check the fluid level. If necessary, fill the reservoir to the correct level.
zUse Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent.
2. Remove the fuel pump fuse from the battery junction box.
3. Raise the front wheels off the floor. For additional information, refer to Section 100 - 02 .
4. CAUTION: Do not crank the engine for more than 15 seconds at a time. Allow the
starter to cool for 1 minute before cranking again. Premature starter failure can occur.
CAUTION: Do not hold the steering wheel against the stops for more than three to
five seconds at a time. Damage to the power steering pump will occur.
Turn the steering wheel from stop- to-stop while cranking the engine.
5. Lower the vehicle.
6. CAUTION: Do not overfill the reservoir.
Check the fluid level. If necessary, fill the reservoir to the correct level. zUse Motorcraft MERCON® Multi-Purpose ATF XT -2-QDX or MERCON® equivalent.
7. Install the fuel pump fuse.
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4. Inspect for normal burning.
zCheck for light tan or gray deposits on the firing tip.
5. Inspect for pre- ignition, identified by melted electrodes and a possibly damaged insulator.
Metallic deposits on the insulator indicate engine damage. This may be caused by incorrect
ignition timing, wrong type of fuel or the unauthorized installation of a heli- coil insert in place of
the spark plug threads.
zInstall a new spark plug.
6. Inspect for overheating, identified by a white or light gray spots and with bluish- burnt
appearance of electrodes. This is caused by engine overheating, wrong type of fuel, loose spark
plugs, spark plugs with an incorrect heat range, low fuel pump pressure or incorrect ignition
timing.
zInstall a new spark plug. Klj . 2 ba
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12. Disconnect the crankshaft position sensor electrical connector.
13. Remove the wiring harness pin-
type retainer.
14. Remove the oil filter.
15. Remove the retainers and the water pump. Klj . 3 ba
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16.
CAUTION: The cap screw is hidden; make sure to remove it or the engine front
cover will be damaged.
NOTE: Record the location, type and size of the fasteners.
Remove the engine front cover. zSlide the engine front cover off the two dowels.
z Remove and discard the engine front cover gasket.
Installation 1. CAUTION: In order to prevent foreign material from contaminating the engine block
or the engine front cover it is necessary to seal the coolant and oil passages of both
components. Failure to follow these directions will result in engine damage.
CAUTION: Do not use a surface conditioning pad or any other type of fibrous
abrasive disc to clean the gasket surfaces. Failure to follow these directions will result in
engine damage.
Clean and inspect the engine block and front cover as follows:
zPack the exposed portion of the oil pan with clean shop towels.
z Plug the oil and coolant passages.
z Clean the gasket surfaces.
z Clean all surfaces requiring gasket sealant with metal surface cleaner.
z Using compressed air, remove any remaining foreign material from the engine block and
engine front cover.
z Remove the shop towels from the oil pan.
z Remove the plugs or seals from the engine block and engine front cover. Klj . 4 ba
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6.
NOTE: The number 12 bolt is not part of the tightening sequence.
Tighten the fasteners to 26 Nm (19 lb- ft) in the sequence shown.
7. Install a new oil filter.
8. Install the wiring harness pin- type retainer. Klj . 6 ba
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