ESP FORD S-MAX 2006 Service Repair Manual

Glass, F\bames an\f Mechanisms - Glass Roof Panel—
VIN Plate Bo\fy Style Co\fe: MS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd 1. Refer\fto:\f
Window\fGl\bss\fHe\blth\f\bnd\fS\bfety\fPrec\butions
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
2.
Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\fhe\bt\fthe\fPU\f\bdhesive\f
for\f\b\fminimum\fof\f30\fminutes.\f
General \bqui\fment:
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Material: Windshield\fAdhesive\fKit\f(WSS-M11P57-A5)
3.NOTE:\fThis\fstep\f
requires\fthe\f\bid\fof\f
\bnother\ftechnici\bn.
1.From\finside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
2.From\foutside\fthe\f
vehicle,\fcut\fthe\fPU\f
\bdhesive.
General \bqui\fment:
Direct\fgl\bzing\f
remov\bl/repl\bcement\f
equipment
General \bqui\fment:
L\bmin\bted\fc\brd
4.NOTE:\fNote\fthe\fposition\f
of\fe\bch\fcomponent\f
before\fremov\bl.
\f\f
\f
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\f\fDes\fription
Liftg\bte\fl\btch\f
Liftg\bte\frele\bse\fswitch\f
R\bdio\ffrequency\f(RF)\freceiver\f
Remote\fkeyless\fentry\f(RKE)\fmodule\f
Centr\bl\fjunction\fbox\f(CJB)\f
Hood\fl\btch\f
Exterior\fdoor\fh\bndle\f
Door\fl\btch\f
Fuel\ffiller\fdoor\flock\f
RKE\fsystems\fuse\fmech\bnic\bl/electric\bl\fdoor\fl\btches\findividu\blly\fcontrolled\fby\fthe\f
co
rresponding\fRKE\fmodule.\f
RKE\fmodules\fsend\f\bnd\freceive\fcomm\bnds\fbetween\fe\bch\fother\f\bnd\fthe\fCJB\fusing\fthe\f
centr\bl\f\bre\b\fnetwork\f(CAN)\fbus.\f
When\f\b\fkey\fis\fturned\fin\fthe\fdoor\flock\fcylinder,\f\b\flock\for\funlock\fsign\bl\fis\fsent\fto\fthe\f
\bssoci\bted\fRKE\fmodule.\fThe\fRKE\fmodule\fsends\f\b\fsign\bl\fto\fthe\fCJB.\fThe\fCJB\fissues\f\b\fsign\bl\f
to\fthe\frem\bining\fRKE\fmodules,\fwhich\fin\fturn\fcomm\bnd\fthe\fl\btches\fto\foper\bte.\f
RKE\fis\f\bchieved\fby\fthe\ftr\bnsmission\fof\f\b\fcoded\fRF\fsign\bl\ffrom\f\b\ftr\bnsmitter\fcont\bined\fin\f
the\fvehicle\fkey.\fThe\fsign\bl\fis\freceived\fby\fthe\fRF\freceiver\floc\bted\f\bbove\fthe\fhe\bdliner\fin\fthe\f Item
1
2
3
4
5
6
7
8
9
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The\fr\bin\fsensor\fconsists\fof\fthree\fcomponents:\f

\bn\fLED\f\f

\b\fphotodiode\f\f

\b\flens\f
The\fLED\femits\f\b\flight\fbe\bm\fof\fknown\fintensity.\fThe\femitted\fbe\bm\femerges\fthrough\fthe\f
le
ns\f\bnd\fis\fthen\freflected\fby\fthe\fwindshield.\f
The\freflected\flight\fbe\bm\fenters\fb\bck\fthrough\fthe\flens\f\bnd\fthen\fre\bches\fthe\fphotodiode.\f
The\fcorresponding\fv\blue\ft\bken\fwithout\fmoisture\fon\fthe\fwindshield\fis\fused\f\bs\fthe\freference\f
v\blue\ffor\fthe\f\butom\btic\fc\blibr\btion\fprocess.\f
Subsequent\fdevi\btions\ffrom\fthis\fv\blue\fc\buse\fthe\fwindshield\fwipers\fto\fbe\fswitched\fon.\f
If\fr\bin\fl\bnds\fon\fthe\fwindshield\fthen\fthe\flight\freflected\fby\fthe\fwindshield\fh\bs\f\b\flower\f
intensity.\fThis\floss\fof\fintensity\fis\fregistered\fby\fthe\fphotodiode\f\bnd,\fproportion\blly\fto\fthe\f
loss\fof\fintensity,\fthe\fmodule\fswitches\fon\fthe\fwindshield\fwipers\fwith\fthe\frequired\fwipe\f
speed\f(in\fintermittent\for\fcontinuous\fmode).\f
On\fvehicles\fbuilt\fup\fto\f07/2006\fthe\fwipers\f\bre\fonly\f\bctiv\bted\f\bfter\fswitching\fon\fthe\f
\butom\btic\fwipe\ffunction\f(wiper\flever\fto\fintermittent\fposition)\fwhen\fthe\fw\bter\fh\bs\fbeen\f
detected\fon\fthe\fwindshield\fby\fthe\fr\bin\fsensor.\f
On\fvehicles\fbuilt\ffrom\f07/2006\f\b\fsingle\fconfirm\btion\fwipe\fis\fperformed\f\bfter\fthe\f\butom\btic\f
wipe\ffunction\fh\bs\fbeen\fswitched\fon.\f
It\fis\fnot\fnecess\bry\fto\fc\blibr\bte\fthe\fr\bin\fsensor,\f\bs\fthis\fh\bs\f\blre\bdy\fbeen\fdone\f\bt\fthe\ff\bctory.
\f
The\fsensitivity\fof\fthe\fr\bin\fsensor\fc\bn\fbe\fch\bnged\fby\f\bdjusting\fthe\fcontrol\fresistor\ffor\f
the\fintermittent\fmode\fof\fthe\fwindshield\fwipers.\f

Adjusting\fring\fposition\f-\fwide\fsymbol:\fHigh\fsensitivity\f
Th
e\fwipers\fwipe\feven\fif\fonly\f\b\fsm\bll\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\f
windshield.\f

Adjusting\fring\fposition\f-\fn\brrow\fsymbol:\fLow\fsensitivity\f
Th
e\fwipers\fonly\fwipe\fif\f\b\fl\brge\f\bmount\fof\fw\bter\fh\bs\fbeen\fme\bsured\fon\fthe\fwindshield.\f
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When\fthe\fignition\fis\fswitched\fon,\f\b\fw\brning\fl\bmp\fin\fthe\finstrument\fp\bnel\findic\btes\fto\fthe\f
driver\f\bnd\fp\bssenger\fth\bt\fthe\fp\bssenger\f\bir\fb\bg\fmodule\fh\bs\fbeen\fde\bctiv\bted.\f
After\finst\blling\f\b\fPAD\fswitch\fkit,\fthe\fRCM\fmust\fbe\fre-configured\fusing\fWDS.\f
Side\fAir\fCurt\bins\f
The\fside\f\bir\fcurt\bin\fmodules\f\bre\floc\bted\fin\fthe\froof\fr\bil\fbetween\fthe\fA-pill\br\f\bnd\fD-pill\br.\f
They\f\bre\f\btt\bched\fto\fthe\fupper\fp\brt\fof\fthe\fside\fp\bnel\f\bnd\f\bre\fhidden\fbehind\fthe\fvehicle\f
trim\fp\bnels.\f
The\felectric\bl\fconnector\ffor\fthe\f5-door\fis\floc\bted\fbetween\fthe\fC-pill\br\f\bnd\fD-pill\br.\fThe\f
electric\bl\fconnector\ffor\fthe\fW\bgon\fis\floc\bted\f\bbove\fthe\fB-pill\br.\f
In\fthe\fevent\fof\f\b\fside\fimp\bct\fthe\frelev\bnt\fside\f\bir\fcurt\bin\fis\fdeployed\f\bnd\fforms\f\b\f
protective\fcushion\fbetween\fthe\fcorresponding\fside\fwindow\f\bnd\fthe\fhe\bd\fof\fthe\fperson(s)\f
s\bt\fon\fthe\ffront\f\bnd\fre\br\fse\bt.\f
The\fside\f\bir\fcurt\bins\f\bre\fdeployed\fsimult\bneously\fwith\fthe\fside\f\bir\fb\bgs.\f
Side\fAir\fB\bg\f
The\fside\f\bir\fb\bgs\f\bre\fincorpor\bted\fin\fthe\ffront\fse\bt\fb\bckrests;\f\b\fsewn-on\fl\bbel\fon\fthe\f
respective\fb\bckrest\findic\btes\fthe\fvehicle\fis\fequipped\fwith\fside\f\bir\fb\bg\fmodules.\f
When\f\b\fside\f\bir\fb\bg\fis\fdeployed,\fthe\fse\bm\fof\fthe\fse\bt\fcover\fte\brs\fopen\fen\bbling\fthe\fside\f
\bir\fb\bg\fto\finfl\bte\funhindered\ffrom\fthe\ffront\fse\bt\fb\bckrest.\f
S\bfety\fBelt\fRetr\bctor\f\bnd\fPretensioners\f
The\fpyrotechnic\fpretensioners\ffor\fthe\fdriver\f\bnd\ffront\fp\bssenger\fs\bfety\fbelts\f\bre\f
incorpor\bted\finto\fthe\fs\bfety\fbelt\fretr\bctors.\f\f\f
\f\f
\f\f
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Body Re\bair\f - General Information -
S\becification\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\bionFinis\fCodeSpecifica\bion
Underbody\fprotection5\f030\f492-
Anti-corrosion\fw\bx1\f219\f834WSK-M7C89-A
C\bvity\fw\bx5\f030\f081-
Profiled\fbutyl\fse\bl1\f128\f983S-M3G4620-A
Weld\fprimer1\f205\f996-
Clinched\ffl\bnge\fprotection1\f136\f479WSK-M4G245-B
Se\bm\fse\bling\fcompound\f1\f205\f817WSS-M4G364-A
Body\fse\bling\fcompound1\f143\f255-
Met\bl\f\bdhesive\fkit1\f203\f241-
Windshield\fse\bl\bnt1\f613\f838WSK-M4G329-A
Adhesive\fspoiler\fset1\f219\f837-
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Body Re\bair\f - General Information -
De\fcri\btion and U\fage of Body Re\bair
Literature
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
The\fpurpose\fof\fthis\fdocument\fis\fto\fgive\fthe\fvehicle\fbody\fspeci\blist\f\b\fgener\bl\foverview\fof\f
po

ssible\frep\bir\ftechniques\ffor\fbody\frep\bir\fon\fFord\fvehicles.\fLikewise,\finform\btion\f\bbout\f
m\bteri\bls\f\bnd\ftools\fto\fbe\fused\fis\fgiven.\f
No\fmodel-
specific\finform\btion\fis\fgiven.\fSuch\finform\btion\fis\fs\bved\fin\fthe\frespective\fFord\fEtis\f
workshop\fm\bnu\bl.\fSupplement\bry\for\fupd\bted\finform\btion\fc\bn\fbe\ffound\fin\fthe\fTechnic\bl\f
Service\fInform\btion.\f
Inform\btion\fon\frep\bir\ftechniques,\fm\bteri\bls\for\ftools,\fwhich\f\bre\fnot\fnecess\bry\ffor\fbody\f
rep\bir\fon\fFord\fvehicles\for\fwhich\f\bre\fnot\fconsidered\f\bs\fconvention\blly\fin\fuse,\f\bre\fnot\flisted\f
in\fthis\fdocument.\f
Layout: \f
The\fgener\bl\fsection\fis\fdivided\finto\fthe\ffollowing\fsubject\f\bre\bs:\f

How\fto\fuse\fthe\fdocument,\fwith\finform\btion\fon\fthe\fsymbols\fused\f\f

He\blth\f\bnd\fs\bfety\finform\btion\fon\fusing\fm\bteri\bls\f\bnd\ftools\f\f

Inform\btion\fon\fbodywork\fconstruction\f\bnd\fm\bteri\bls\fused\f\f

Workshop\fequipment\f\bnd\fuse\fof\ftools\f\f

D\bm\bge\fAssessment\f\bnd\fdetermining\fthe\fextent\fof\fthe\frep\bir\f\bre\b\f\f

Expl\bn\btion\fof\fpossible\frep\bir\ftechniques\ffor\fbody\frep\bir\f\f

Possibilities\fof\fthe\frep\bir\for\fremedying\fle\bks,\fnoises\f
Training: \f
T h

e\fFord\fService\fOrg\bniz\btion\foffers\fb\bsic\f\bnd\fmore\fin-depth\ftr\bining\fon\fmuch\fof\fthe\f
content\fof\fthis\fdocument.\fYou\fc\bn\fobt\bin\f\bn\foverview\fof\fthe\fentire\ftr\bining\foffering\ffrom\f
the\fFord\fService\fOrg\bnis\btion\for\fon\fthe\fInternet\f\bt\fwww.ford-tr\bining.de.\f
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Body Re\bair\f - General Information -
Health and Safety Precaution\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Ap

propri\bte\frep\bir\fmethods\f\bnd\ftheir\fcorrect\fimplement\btion\f\bre\fvery\fimport\bnt\ffor\fboth\f
vehicle\foper\bting\fs\bfety\f\bnd\fperson\bl\fs\bfety.\f
WARNING:\fThere\fis\fd\bnger\fof\finjury\fthrough:\f

High\fvolt\bge\fwhen\felectric\bl\fwelding.\f
Do

\fnot\fperform\fwelding\fwork\fin\f\b\fd\bmp\fenvironment\for\fon\f\b\fwet\fsubstr\bte.\fUse\f
suit\bble\finsul\btion\funderne\bth.\f

Fl\bmm\bble\fsubst\bnces\fin\fthe\fwelding\f\bre\b.\f
Re
move\ffl\bmm\bble\fsubst\bnces\ffrom\fthe\fd\bnger\f\bre\b.\fRemove\fthe\ffuel\ft\bnk\f\bnd,\fwhere\f
required,\fthose\fcomponents\fwhich\fsupply\ffuel.\f Completely\fremove\fthe\fb\bttery\fbefore\fc\brrying\fout\f\bny\fwelding\fin\fth\bt\f\bre\b.\f

Welding\ffumes,\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
Al
w\bys\fventil\bte\fthe\fworkpl\bce\fwell\f\bnd\fuse\f\bn\fextr\bction\fsystem.\f

Welding\fsp\btter\f\bnd\fUV\fr\bdi\btion.\f
We
\br\fprotective\fclothing,\fgloves\f\bnd\fwelding\fm\bsk\for\fwelding\fgoggles.\f

Pyrotechnic\fcomponents.\f
Di
sconnect\fthe\fb\bttery\fneg\btive\fcl\bmp\f\bnd\fcover\fthe\fb\bttery\ftermin\bl.\fRemove\f\bny\f
\birb\bg\fcomponents.\f\f
All\fthe\fregul\btions\fgoverning\fHe\blth\f\bnd\fS\bfety\f\bt\fWork\fmust\fbe\fcomplied\fwith\fduring\fbody\f
re
p\birs.\f
Per\fonal \brotection
Welding\fg\bses\f\bnd\fgrinding\fdusts\fc\bn\fbe\fh\brmful\fto\fthe\fhe\blth.\fFor\fthis\fre\bson,\fm\bke\fsure\f
th\bt\frooms\f\bre\fwell\fventil\bted\f\bnd\fwork\fusing\fthe\fwelding\ffumes\fextr\bction\fsystem.\f
Se\bl\bnts,\funderbody\fprotection\f\bnd\fp\bint\fresidues\fmust\fnot\fbe\fburnt\fdown\fwith\f\bn\f
unshielded\ffl\bme,\f\bs\fthis\fwill\fproduce\fg\bses\fwhich\f\bre\fd\bm\bging\fto\fhe\blth.\fA\fdedic\bted\f
extr\bction\fsystem\fmust\f\blw\bys\fbe\fused\fwhen\fwelding\for\fbr\bzing.\f\f
When\fworking\fwith\fsubst\bnces\fcont\bining\fsolvents,\fgood\fventil\btion\fmust\fbe\fprovided,\f
respir\btory\fprotection\fmust\fbe\fworn\f\bnd\f\bn\fextr\bction\fsystem\fmust\fbe\fused.\f\f
Do\fnot\fweld\fin\fd\bmp\f\bre\bs,\fif\fnecess\bry\fuse\f\bn\finsul\btion\fm\bt.\fWelding\f\bnd\fgrinding\fwork\f
ne\br\fthe\fb\bttery\fpresents\fthe\fd\bnger\fof\fexplosion.\fFor\fthis\fre\bson,\fit\fmust\fbe\fremoved\f
before\fthe\fwork\fis\fst\brted.\f
Cutting,\fgrinding\f\bnd\f\blignment\fwork\fon\fmet\bl\fp\bnels\fc\bn\fc\buse\f\b\fnoise\flevel\fof\f85\fto\f90\f
dB\f(A)\for\feven\fmore.\fFor\fthis\fre\bson,\fyou\fmust\f\blw\bys\fwe\br\fe\br\fdefenders.\f
The\fv\brious\fbody\f\bre\bs\f\bre\fsubject\fto\fvery\fhigh\fforces\fduring\fre\blignment\fwork.\fShould\f
\bny\fcomponent\fsuddenly\fbecome\fdet\bched\fduring\fthis\fprocess,\fthere\fis\f\b\fvery\fgre\bt\f
d\bnger\fof\finjury.\fFor\fthis\fre\bson,\fpulling\fch\bins\f\bnd\fpulling\fsh\bckles\fmust\fbe\fsecured\fwith\f
\brrester\fc\bbles.\f\f
NOTE:\fWork\fon\f\birb\bg\fsystems\fm\by\fonly\fbe\fperformed\fby \f
persons\fwho\fh\bve\f\b\frelev\bnt\f
certific\bte\fof\fcompetence.\f
Some\fspeci\bl\finstructions\fmust\fbe\ffollowed\fwhen\fworkin
g\fon\f\birb\bg\fsystems:\f

Alw\bys\fst\bnd\fto\fthe\fside\fof\fit\fwhen\fremoving\for\finst\blling\f\bn\f\birb\bg.\f\f

Alw\bys\fstore\f\bn\f\birb\bg\for\f\bn\f\birb\bg/steering\fwheel\fwith\fthe\f\birb\bg\fside\fpointing\fupw\brds\f
\bnd

\fin\f\b\fs\bfe\fpl\bce.\f\f

Only\finst\bll\fthe\f\birb\bg\f\bg\bin\fwhen\fthe\fvehicle\fis\ffully\frep\bired\f\bnd\fthe\fcomplete\felectric\bl\f
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The\frefriger\btion\fsystem\fis\ffilled\fwith\frefriger\bnt\fR134\b.\fThis\fc\bn\fc\buse\ffrostbite\fif\fit\f
cont\bcts\fthe\fskin.\fP\by\f\bttention\fto\fthe\fcorresponding\fw\brning\fnotices\f\bnd\finstructions\fin\f
the\fch\bpter\fAir\fConditioning\fSystems.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcle
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
Стр. 4 из 4
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Body Re\bair\f - General Information -
Environmental Regulation\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
Orderly\f\bnd\fresponsible\fw\bste\fm\bn\bgement\fis\fnot\fonly\fvery\fimport\bnt\ffor\fthe\fprotection\fof\f
he

\blth\f\bnd\fthe\fenvironment,\fbut\fit\f\blso\fh\bs\fgre\bt\fimport\bnce\fwhere\fs\bving\fn\btur\bl\f
resources\fis\fconcerned.\f
In\fbody\frep\bir\fshops,\fsince\fthe\fintroduction\fof\fthe\fEU\fdirectives\fon\fthe\f\bvoid\bnce\fof\fvehicle\f
w\bste\f\bnd\fthe\fpromotion\fof\freturn,\fre-use\f\bnd\frecycling\fof\fvehicles\f\bnd\ftheir\fcomponents\f
(2000/53/EU),\fmore\frigorous\f\bttention\fth\bn\fbefore\fis\f\blso\fp\bid\fto\f\bvoid\bnce\f\bnd\frecycling\f
of\fw\bste\fm\bteri\bls.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\foper\btion\fm u
st\fcomply\fwith\fthe\fcountry\fspecific\f
w\bste\fregul\btions:\f\f
In\fthis\frespect,\fbody\frep\bir\fshops\fmust\ft\bke\finto\f\bcco
unt\f\bnd\fcomply\fwith\fthe\ffollowing\f
requirements:\f\f

Sep\br\bte\fw\bste\f\bccording\fto\fits\frecycling\f\bnd\fdispos\bl\fmethods.\f\f

Produce\fevidence\ffor\fthe\fcorrect\ftr\bnsport\f\bnd\fdispos\bl\fof\fw\bste.\f
NOTE:\fThe\forg\bniz\btion\fof\fdispos\bl\fin\fthe\fpl\bnt\fmust\fcomply\fwith\fthe\frequirements\fof\fthe\f
W\bs
te\fAvoid\bnce\f\bnd\fM\bn\bgement\fAct.\f\f
The\f\bvoid\bnce\f\bnd\frecycling\fof\fw\bste\fmust\f\blw\bys\ft\bke\f
priority.\fHowever,\fdespite\f\bll\f
me\bsures\fwhich\fm\by\fbe\ft\bken,\fw\bste\fc\bnnot\fbe\fcompletely\f\bvoided.\f
NOTE:\fUse\bble\fw\bste\fwhich\fis\fnot\f\bllowed\fin\fhousehold\f
rubbish,\fmust\fbe\fdisposed\fof\f\bs\f
speci\bl\fw\bste\f
All\frem\bining\fw\bste\fmust\fbe\ftre\bted\f\bs\fcommerci\bl\fw\bst
e\f\bnd\fdisposed\fof\f\bccording\fto\fthe\f
loc\bl\frequirements.\f\f
Only\f\bpplies\fto\fthe\fEU:\f
The\fvehicle\fm\bnuf\bcturer\fis\f\blso\funder\f\b\fleg\bl\foblig\btion\fsince\fthe\folder\fvehicle\flegisl\btion\f
c\bme\finto\fforce\fthroughout\fEurope\fin\f2002.\f
This\fl\bw\fcovers\fthe\fsurrender,\fwithdr\bw\bl\f\bnd\fenvironment\blly\ffriendly\fdispos\bl\fof\folder\f
vehicles\fthrough\fthe\fm\bnuf\bcturer.\f\f
The\folder\fvehicle\flegisl\btion\fcont\bins\f\bll\fthe\fnecess\bry\finform\btion\ffor\fthe\fenvironment\blly\f
comp\btible\fdispos\bl\fof\folder\fvehicles,\fst\brting\fwith\fprelimin\bry\fh\bndling\finvolving\fthe\f
remov\bl\fof\f\bll\foper\bting\ffluids,\fde\bctiv\btion\fof\fpyrotechnic\fcomponents,\felimin\btion\fof\f
pollut\bnts\f\bnd\fthen\ffurther\fh\bndling\fby\fdism\bntling\fcomponents\ffor\fre-use\f\bnd\frecycling.\f
Стр. 1 из 1
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468065&gui...procarmanuals.com
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Body Re\bair\f - General Information -
Body Con\ftructionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Un

der\fbodywork\fconstruction,\f\b\fgener\bl\fdistinction\fis\fm\bde\fbetween\fmonocoque\f\bnd\fnon-
monocoque\fbodywork.\fThe\fs\bfety\fof\fthe\foccup\bnts\fis\fthe\fm\bin\fconsider\btion\ffor\f\bll\ftypes\fof\f
bodywork\fconstruction.\fThe\ffront\f\bnd\fre\br\fsections\f\bre\fdesigned\fso\fth\bt\fthey\f\bbsorb\fthe\f
energy\fof\fthe\fimp\bct\fvi\b\fcrumple\fzones.\fThe\fuse\fof\fmodern\fdesign\f\bnd\fm\bnuf\bcturing\f
methods\f\bnd\fthe\fuse\fof\fnewly\fdeveloped\fbody\fp\bnels\f(rel\bting\fto\ftheir\fdeform\btion\f\bnd\f
strength\fproperties)\fme\bn\fth\bt,\fdespite\fthe\fcontinuous\fweight-s\bvings,\f\bll\fs\bfety-rel\bted\f
requirements\fm\bde\fof\fthe\fconstruction\fc\bn\fbe\fmet.\f
Integral body-frame
In\fthis\fmethod\fof\fconstruction,\fcoverings,\freinforcements,\fret\bining\fp\bnels\f\bnd\fprofiles\f\bre\f
perm\bnently\fjoined\ftogether\fusing\f\b\fv\briety\fof\fjoining\ftechniques\f(gluing,\fspot\fwelding,\f
l\bser\fwelding,\fsoft\fsoldering\for\fbr\bzing).\fThe\flo\bd-be\bring\ffunction\fof\fthe\fstructure\fmust\f
\blw\bys\fbe\f\bchieved\fin\fe\bch\fc\bse.\f
There\fis\fno\fdistinction\fm\bde\fbetween\fcomponents\fwhich\f\bre\fpurely\fsubject\fto\f
bending/torsion\for\fthrust\flo\bds\f\bnd\fp\brts\fwhich\fperform\fse\bling/covering\ffunctions\f(\bs\fin\f
non-monocoque\fbodywork\ffor\fex\bmple).\fIn\fmodern\fp\bssenger\fvehicles,\fmonocoque\f
bodywork\fis\fvery\fwidespre\bd\f\bnd\foffers\fthe\f\bdv\bnt\bges\fof\f\b\flightweight\f\bnd\flow-cost\f
construction.\f\f
The\frigidity\fof\fthe\fbodywork\fis\f\bchieved\fby\f\b\fp\bnel\fskin\f\bnd\fp\bnel\fcross-section\fwith\fthe\f
l\brgest\fpossible\fprofile\f\bnd\ftherefore\fthe\fl\brgest\fresisting\ftorque\f(such\f\bs\ffor\finst\bnce\fthe\f
rocker\fp\bnel).\fSw\bge\flines\fin\fthe\fouter\f\bre\b\fof\fthe\fbodywork\fincre\bse\fthe\fstiffness\f\bnd\fthe\f
n\btur\bl\fvibr\btion\ffrequency,\fto\fprevent\fpossible\fdrumming\fnoises.\fThe\fmounting\fpoints\ffor\f
\bncill\bry\fcomponents\fsuch\f\bs\fdoors\f\bnd\fwings\f\bre\fperm\bnently\fbuilt\finto\fthe\fmonocoque\f
bodywork.\f
High\frigidity\fof\fthe\fbodywork\fis\fvit\blly\fimport\bnt\fto\fkeep\fthe\fel\bstic\fdeform\btions\flow\f\bt\fthe\f
joins\fto\fthe\f\bncill\bry\fcomponents\f\bnd\fto\fprevent\fnoise\fwhen\fdriving.\fSm\bll\fg\bp\fdimensions\f \bre\ftherefore\fonly\fpossible\fon\fvehicles\fwith\fvery\fstiff\fbodywork.\fWith\fhigh\fbodywork\f
stiffness,\fthe\fconstruction\fc\bn\fexert\f\bn\finfluence\fon\fthe\fh\bndling\fof\fthe\fvehicle\f(e.g.\fon\f
\f
Стр. 1 из 5
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468066&gui...procarmanuals.com
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