ECU GEELY CK 2008 Owner's Guide

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182(b) Inspect the engine ECU revolution output signal
1Remove the engine ECU and retain the connection of connectors.
2Connect the oscilloscope to the terminal 54 and ground.
3Start the engine
4Inspect the signal wave form
Standard:
Show the correct wave form
Result and solution:
NormalRepair or replace the harness or
connector
AbnormalInspect the engine control system

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242Chapter 7
SRS (Supplemental Restraint System)Section 1 SRS-General InformationI. PRECAUTIONFor safe reasons, read the following precautions before starting any operation.
1. When servicing the SRS, correct sequence and items are described in the following chapter.
2. Instruments and special tools recommended in this chapter shall be used for operation.
3. When servicing the following components, replace them with the new ones if there is a failure.
(1) SRS ECU
(2) Clock Spring Module
(3) Driver Airbag Module
(4) Passenger Airbag Assembly (Option)
4. If there is any abnormality in the wire harness of the SRS, replace it with a new one. Correct or replace the
abnormal wire harness in accordance with Table 1.
Figure 1 (Table 1)No De signation De scription
1 Belt-pretensioner, Driver, Low Seat belt pretensioner, driver side, low position
2 Belt-pretensioner, Driver, High Seat belt pretensioner, driver side, high position
3 Belt-pretensioner, Passenger, High Seat belt pretensioner, passenger side, high position
4 Belt-pretensioner, Passenger, Low Seat belt pretensioner, passenger side, low position
5 IGN Battery voltage
6 GND Ground-ground w ire
7 WL Airbag w arning light
9 K Diagnostic serial data I/O (K line)
10 DAB Hi Driver airbag, high positionE C U T e r mina l D e s c r ipt ion

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2435. Servicing operation shall be carried out 60s after the negative
(-) terminal cable is disconnected from the battery. In addition,
the disconnected negative (-) terminal cable shall be protected
with insulating tape for insulation.
In order to deploy an airbag within a certain time period after the
battery is disconnected, condenser in the ECU shall retain some
electrical energy. Otherwise, it could lead to a serious accident
because of the unexpected deployment of airbag.
6. During spray paint work, ECU, airbag assembly, clock spring
assembly, etc shall be removed and kept in place to avoid the effects of overheat. (Over 93¡æ)
7. When the SRS is serviced, a diagnostic scan meter is used to clear the DTC to enable the normal work of
the warning light.1 1 D AB Lo D r iv er a ir b ag , lo w p o s it io n
13 (Option) PAB Hi Passenger airbag, high position
14 (Option) PAB Lo Passenger airbag, low position
20Passenger Airbag Deactivation
Indic atorPassenger airbag deac tivation indic ator light
27PPD/ Passenger Airbag
Deac tivation Sw itch, HighPassenger airbag deac tivation sw itc h, high position
30 Crash Output Crash outputInsulating TapeBatteryCableDriver Side
Warning LampPassenger Side
Warning LampDriver Seat Inflation
Element & AirbagCrash Sensor &
Diagnostic ModuleFront/RH Inflation
Element & Airbag

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244II. TEST INSTRUMENTS
III. TROUBLESHOOTING1. Basic process of trouble diagnosis
yDTC of the present fault may coexist with that of the history fault.
NOTICE:
yAfter the new SRS ECU is installed, the warning light of the SRS, with the ignition switch ON, will be on
for 6s and then go out permanently, indicating SRS works normal. In this case, no service is needed.
Otherwise, system diagnosis and service shall be carried out.
y If with the ignition switch ON, the warning light of the SRS is not on, the relevant circuits of the warning
light shall be serviced. Then go on with the operation and enable it to work.
2. Check SRS warning light
(1) Turn the ignition switch ON and find out whether the warning light is on.
(2) Six seconds after the process of ON-OFF, confirm that the warning light goes out permanently.
(3) Otherwise, diagnosis and checking have to be involved in.
3. System Diagnosis
The SRS ECU (HAE2.5) will perform a series of circular diagnostic tests to check the readiness of the SRS
functions. This test can avoid unexpected explosion of the restrain system and in the same time ensure the
necessary explosion in a crash. If a trouble is detected, the SRS ECU (HAE2.5) will store a proper DTC and
turn on the warning light indicating a trouble for service.Instrument Designation Usage
Check system troubles of the SRS, and
clear the DTC of ECU Diagnostic detector
(Hi-DS T Scan meter)
Spec ia l dia gnostic mete rWL Remains
ONUse scan meter and K line to
connect with Scan Meter ECULocate a
Trouble Trouble-
shootingClear
DTC

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2454. Trouble Identification
(1) Trouble Record (DTC storage)
When the circular diagnostic tests are involved in identification of a trouble, the SRS ECU (HAE2.5) will
store relevant codes, first/last diagnosis time and frequency of the trouble in EEPROM.
ySRS ECU (HAE2.5) can store up to 6 troubles, low voltage trouble as well as two crash records (front
and side).
yThe transmit of the DTCs are carried out in the way that the SRS ECU£¨HAE2.5£©via serial data
interface of the maintenance procedures assign the codes to the diagnostic detector.No. Trouble De scription Trouble shooting
1Ignition c irc uit 1 (drive r a irba g), high re sista nc e or ope n
circui
tYes
2Ignition circuit 1 (driver airbag), low resistance or short
circuitYes
3 Ignition circuit 1 (driver airbag), groundYes
4Ignition c irc uit 1 (drive r a irba g), connec te d to power
sourc eYes
5Ignition circuit 2 (passenger airbag), high resistance or
ope n c irc ui
tYes
6Ignition circuit 2 (passenger airbag), low resistance or
short c ircuitYes
7 Ignition circuit 2 (passenger airbag), groundYes
8Ignition circuit 2 (passenger airbag), connected to power
sourc eYes
9Ignition c irc uit 3 (drive r se a t belt pre tensione r), high
re sista nc e or ope n c irc uitYes
10Ignition c irc uit 3 (drive r se a t belt pre tensione r), low
resistance or short circui
tYes
11 Ignition c irc uit 3 (drive r se a t belt pre tensione r), groundYes
12Ignition c irc uit 3 (drive r se a t belt pre tensione r),
connec te d to power sourc eYes
13Ignition circuit 4 (passenger seat belt pretensioner), high
re sista nc e or ope n c irc uitYes
14Ignition circuit 4 (passenger seat belt pretensioner), low
resistance or short circui
tYes
15Ignition circuit 4 (passenger seat belt pretensioner),
groun
dYes
16Ignition circuit 4 (passenger seat belt pretensioner),
connec te d to power sourc eYes
17 High volta ge of powe r source Ye s
18 Low voltage of powe r sourc e Ye s
19Wa rning light trouble -c onne c te d to powe r sourc e or
short c ircuit of the light bulbYes
20 Wa rning light trouble -ground or fila me nt ope n c ircuit Ye s
21 Missing/mista ke of the algorithm parame te rs
No (replace SRS ECU (HAE2.5))
22 Previous crash recorde
dNo (replace SRS ECU (HAE2.5)) DTCs as re c ognize d by SRS ECU (HAE2.5)

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246 The transmit of the DTCs are carried out in the way that the SRS ECU (HAE2.5) via serial data interface
of the maintenance procedures assign the codes to the diagnostic detector.23 C ommunication trouble Y e s
24 Inte rna l trouble (se e the follow ing ta ble )No (replace SRS ECU (HAE2.5))
25PADS (
passenger airbag deactivation
sw itch)
, connected to power source or open
circuitYes
26PADS (
passenger airbag deactivation
sw itch)
, ground or short c irc uitYes
27 PADS (passenger airbag switch), trouble Yes
28 C ra sh output pin, ground Y e s
29C ra sh output pin, short c irc uite d to pow e r
sourceYes
30PADI (passenger airbag deactivation switch
indic ator light) error, c onnected to pow er source
or light bulb short c irc uitYes
31PADI (passenger airbag deactivation switch
indic a tor light) e rror, ground or ope n c irc uitYes
32 Se a t be lt pre te nsione r se pa ra te ignition Y e s, up to 5 time s
33Se a t be lt pre te nsione r se pa ra te ignition for 6
time sNo (replace SRS ECU (HAE2.5))No. Trouble De sc ription DTC
1 Ignition c irc uit 1 (drive r a irba g), high re sistanc e or ope n circ uit B1 346
2 Ignition c irc uit 1 (drive r a irba g), low re sista nc e or short c irc uit B1 347
3 Ignition c irc uit 1 (drive r a irba g), groundB1 348
4 Ignition c irc uit 1 (drive r a irba g), c onne cte d to powe r sourc e B1 349
5 Ignition c irc uit 2 (pa sse nge r a irbag), high re sista nc e or ope n c ircuit B1 352
6 Ignition c irc uit 2 (pa sse nge r a irbag), low resista nce or short c irc uit B1 353
7 Ignition c irc uit 2 (pa sse nge r a irbag), groundB1 354
8 Ignition circuit 2 (passenger airbag), connected to power source B1 355
9 Ignition c irc uit 3 (drive r se a t belt pre te nsione r), high re sista nc e or ope n c ircuit B1 361
10 Ignition c irc uit 3 (drive r se a t belt pre te nsione r), low resista nce or short c irc uit B1 362
11 Ignition c irc uit 3 (drive r se a t belt pre te nsione r), ground B1 363
12 Ignition c irc uit 3 (drive r se a t belt pre te nsione r), c onne c t to power sourc e B1 364
13Ignition c ircuit 4 (passe nger se a t be lt pre tensione r), high re sista nc e or open
circuitB1 367 Diagnostic DTCs

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248An external watchdog can check the operation situation of the microcontroller. The failure of the microcontroller
can trigger the watchdog, which in turn can reset the microcontroller and turn on the warning light.No. List of Trouble s Trouble De sc ription
1 M ic r oc ont r olle rz AD c onve rte r or EEP ROM trouble (in
case of RAM and ROM failure, the
mic r oc ont r olle r w ill r e s e t a nd t he w a r ning
light will light up.)z Activate troublez
Che ck the circ uit troublez Activate troublez Check the circuit troublez Activate troublez Chec k the c irc uit troublez Activate troublez Chec k the c irc uit troublez Activate troublez Check the circuit troublez Activate troublez Check the circuit trouble
6 Ignition volta gez Low
7 Wa tchdog/rese tz Trouble
8 Maximum times of e xplosion of the se a t belt
pretensionerz 6
9 Ene rgy stora ge time (self-support time )z Shortz Ra nge of de via tionz Se nsor not in ste ady modez Se nsor se lfc hec k trouble
11 Continuous abortion of ignition circ uit che c kz None xec ution of c irc ula r diagnostic test
(Repeated algorithm calculation)z Close for 2 or more tha n 2 sec ondsz Sa fe ty se nsor is open c irc uit when
calculating the trouble with algorithm
13 Ignition c urre ntz All the ignition currents are normal
when the current SRS is deployed
14 No c onfirma tion of side SRS ignitionz Eve n if the SRS ECU (HAE2.5) ha ve
received for 5 times the ignition information
during the HSIS ignition cyc le, the side SRS
a irba g ignition c a n not be ve rifie d by SRS
ECU (HAE2.5). Seat belt pretensioner ignition circuit (if realized)
5 P asse nger se a t be lt pre tensione r ignition c irc uit
(if realized) 2 P asse nger airba g ignition c ircuit
3 P asse nger airba g ignition c ircuit (if re a lize d)[Ta ble ] Inte rna l troubles pre dic te d by SRS ECU (HAE2.5)
10 Accelerometer
12 Sa fe ty se nsor6 Driver airbag ignition circuit (if realized)
7 P asse nger airba g ignition c ircuit (if re a lize d) 4

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249(3) Clear DTCs
When ECU diagnostic tester (Hi-DSTM) receives the "Clear DTCs" command from the serial interface,
the DTCs stored in ECU will be cleared off. But if an internal DTC is recorded or there is one crash
record, the command will not be executed.
5. Trouble display (Warning light ON)
(1) Light bulb check
When working voltage is supplied to SRS ECU (HAE2.5) through battery, SRS ECU (HAE2.5) lights up
the warning light to check the light bulb. In the initiation stage, the light will be on for 6s at the frequency
of 1Hz and then go out. To give notice of the presence of troubles to the driver, the warning light will
remain on after the working voltage is supplied. If the history troubles happened for less than 5 times, the
warning light will be on for 6s after ignition on and then go out. In the initiation stage, the SRS ECU
(HAE2.5) will not check crash and arrest deployment until the circuit of SRS ECU (HAE2.5) goes
stable.
Thus, after ignition on, the display mode of the warning light is one of the following states displayed in the
initiation stage:
STATE 1) The warning light will remain on if there is crash record or the history records of the trouble
are no less than 5 times. Meanwhile, the warning light will remain on if there is explosion trouble.
STATE 2) The history troubles are no less 1 time but less than 5.
("Low battery voltage" shall be excluded from the total number of the troubles.))
STATE 3) Normal (i.e. there is no explosion trouble or history trouble.))

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250(2) Trouble indication
1In case of a trouble, the warning light will indicate. If the external trouble is a history trouble, the indication
will be cancelled. When the history trouble happens for no less than 5 times, the indicator light will remain
on even if there is no more trouble. "Low battery voltage" shall not be counted in the total number of
troubles.
2Only a service worker can reset a displayed or history trouble. The internal troubles of a SRS ECU
(HAE2.5) or the "crash record" of a trouble cannot be reset, in which case the SRS ECU (HAE2.5) shall
be replaced.
(3) Microcontroller-independent warning light on
Microcontroller with definitive troubles cannot fulfill its functions, thus cannot control the warning light. In
this case, the warning light will light up through proper circuit regardless of the microcontroller as stated
below:
yMalfunction of the battery supplying power to SRS ECU (HAE2.5): the warning lights are turned
on continuously by means of the drive function of the selfcheck light.
yLoss of internal working voltage: the warning light remains on.
yReset due to trigger failure of the watchdog: the warning light blinks.
yMicrocontroller out of work: the warning light always lights up.
yIncomplete insertion of SRS ECU (HAE2.5) connector: the warning light remains on by means of
a shorting bar.
The diagnostic procedures can well be illustrated as follows:
If it is found that the SRS warning light remains on, follow the undermentioned procedures to check even if
the light goes out eventually. First, a scan meter is used to check the location of the trouble.
Then£¬go on with the checking in accordance with specific methods and procedures for the correspondent
location.
a. If the result indicates that it is an internal trouble or that the SRS is already detonated, replace the
ECU directly.
b. Troubleshooting.

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251Section 2 TroubleshootingI. LIST OF TROUBLES1. SRS warning light OFFDIAGNOSTIC PROCEDURESWhen performing the first diagnostic check, it is advised to shake slightly the harness and connector to see if
there is any discontinuous poor contact in circuit. If there is such a problem, make sure that the connections
of the connector, terminals and wire harness are correct and undamaged. Otherwise, follow these procedures:
(1) Check other wire harnesses and instrument cluster indicator lights
1Turn the ignition switch ON.
2Any other light on?
Yes: turn the ignition switch to LOCK, and continue with the next step.
No: check the power supply and ground system (fuse) of the instrument cluster, and continue with step 5.
(2) Check light bulb
CAUTION:
Mishandling of SRS components may release unexpectedly airbag and seat belt pretensioner, probably lead-
ing to a serious accident. Read the service cautions before handling a SRS component.
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery and wait for at least 60s.
3Remove the instrument cluster.
4Measure and see if the two pins of the SRS warning light is triggered.
Yes: continue with next step.
No: replace the bulb of the warning light.
Trouble Che c king Status P ossible Ca use
·Loss of voltage (fuse c irc uit bre a k)
·Instrument cluster trouble
·Trouble of wire harness between instrument
cluster and ECU SRS warning light OFF SRS wa rning c ircuit trouble1 SRS warning light is OFF SRS wa rning c irc uit trouble. No. Trouble shooting Ite ms De sc ription
2 SRS warning light re mains on SRS wa rning circ uit trouble or exte rna l trouble.

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