height GEELY CK 2008 Workshop Manual

92Adjustment1. Check and adjust clutch pedal height
The clutch pedal height should be 180~186 mm. Adjust the pedal by adjusting bolts.
2. Check and adjust clutch pedal stroke and free stroke
(1) The clutch pedal stroke: 134~142mm
(2) The clutch pedal free stroke: 10~30 mm
If the clutch pedal stroke and free stroke are not within specification, adjust it by adjusting the location of
the adjusting nut on the clutch cable. Re-adjust the clutch pedal height if necessary.
3. Check that the clutch pedal operates in flexible and reliable way
Notice:
(1) Make sure the clutch is fully applied and completely released when control the clutch
pedal.
(2) The clutch pedal must have certain free stroke. Otherwise, the full application of the
clutch may be impacted
(3) Tighten the lock nut after adjustmentConnect The
Clutch CableBushingBushingAdjusting BoltBrake Pedal Assembly Sleeve Clutch Pedal Torsion Spring Retainer Pedal MatClutch Pedal AssemblyClutch
Pedal
Bracket
AssemblyAdjusting Nut

93Replacement1. Remove the clutch cable
(1) Loosen the clutch adjusting nut. Separate the clutch cable from the accelerator rocker arm
(2) Remove the 2 set bolts from the clutch cable on the cowl panel
(3) Separate the clutch cable from the clutch pedal
2. Install the clutch cable assembly in the reverse order of the above procedure.
Notice:
(1) The clutch cable assembly on the cowl panel set bolt torque : 20~25N.m
(2) Check and adjust the pedal according to the above-mentioned requirement in
"Adjustment".Adjusting BoltStrokeFree
StrokeMinimum Distance from the Cowl Panel Adjusting Bolt
NutInstall HeightAdjusting Nut

966. Remove clutch hydraulic control master cylinder
Remove the 2 fixing bolts between the clutch hydraulic control master cylinder and the pedal bracket
7. Install and replace the parts in the reverse order of the above procedure
Notice:
(1) Be careful not to leak brake fluid onto other objects or paint surface. Clean it immedi-
ately to avoid damage.
(2) Do not damage the seal rubber when installing and removing the pipe and make sure the
installation is correct
(3) Clutch pedal set thread torque : 20~25N.m
(4) Clutch hydraulic control master cylinder set bolt torque : 20~25N.m
(5) Torque of the union thread connecting the pipe and clutch master cylinder:
12~16N.m
(6) Torque of the threaded connector connecting the clutch hydraulic hose and pipe:
12~16N.m
(7) Bleed the air in the clutch hydraulic control system
(8) Check the clutch hydraulic control system for leakage
(9) Check the clutch hydraulic control system for reliable working
(10)Check the brake fluid level. Fill the brake fluid of the same brand if necessary.
(11) Check the clutch pedal installation height stroke and free stroke
a . The clutch pedal installation height: 180~186 mm
b . The clutch pedal stroke: 134~142mm
c . The clutch pedal free stroke: 10~20 mm

142(3) The 3 bolts connecting the brake pedal support bracket and cowl panel cross member
Torque : 16-20N.m
(4) The 4 bolts connecting the brake pedal support bracket and the vacuum booster with
brake master cylinder assembly
Torque: 16-20N.mCheck the brake pedal1. Check and adjust brake pedal height
(a) Brake pedal height from the ground: normal height is 176~181 mm.
(b) Adjust brake pedal height
(1) Loosen the brake lamp switch lock nut
(2) Adjust the brake lamp switch to the right position
(3) Check the brake lamp switch
Make sure the brake lamp is light by depressing the brake pedal for5~15mm
(4) Tighten the brake lamp switch lock nut
2. Check pedal freestroke
(1) Shut off the engine and depress the brake pedal several times until there is no more vacuum left in
the booster.
(2) Depress the pedal until the resistance begins to be felt
Pedal freestroke should be: 10~30mmWorn Or DamagedWorn Or DamagedWorn Or
DamagedWorn Or
DamagedWorn Or DamagedWorn Or DamagedDistorted Or DamagedDistorted Or DamagedBent Or DistortedFreestroke

1855. FUEL GAUGE MALFUNCTION
CIRCUIT DIAGRAM
(a) Inspect the combination meter assembly
1Inspect resistance
yRemove the combination meter assembly and disconnect connectors
yInspect continuity between terminals
Standard:
Result and solution:
NormalReplace the combination meter assembly
If abnormal inspect the fuel level sensor
2Inspect the fuel level sensor
yRemove the fuel level sensor
yAdjust the height of the fuel level sensor and measure its resistance.Te ster connec tionC ondit ionSta ndard c onditionE110±6Ω
1/2 32.5±3Ω
F3±2Ω A12 - groundFuel Level SensorCombined Meter Assembly
Fuel Signal

200IV. LOCATION OF LIGHT SYSTEMFuse BoxInterior LampRear Row
Reading LampLH Turn Lamp Assembly
Lamp Assembly LH Front Fog Assembly
Front Headlamp Height
Adjusting SwitchHeadlamp Switch Lamp
Control Switch, Haedlamp
DIM Switch Turn Signal
Lamp SwitchHazard Warning
SwitchParking Brake SwitchBackup Lamp Switch
Brake SwitchDoor Courtesy Lamp Switch
LH/Front, Rear Door
Courtesy Lamp Assembly
LH Front Combined

213IV. HEADLAMP BEAM ADJUSTMENTLOW BEAM
1. Adjust the condition of the vehicle.
yMake sure the body around the headlamp is not deformed
yTire inflation pressure is the specified value
yPark the no-load vehicle on a level spot
ySit on the driver's seat and be ready for driving (with a full fuel tank)
yPut the vehicle in front of a wall, and let it be perpendicular to the wall
yEnsure the distance from the headlamps to the wall is 10 m
2. Inspect the headlamp beam
ySet up a screen as shown in the illustration, to adjust the headlamp aim
yCover the other lamps while a certain headlamp is adjusted.
yStart the engine
yTurn the headlamp low beam ON
yThen turn the adjusting screws controlling the beams. Make the main beam (the brightest point) at
the specified height, that is, the corner point of the "cut-off" line is located in the center of the
shaded part, as shown in the illustration.Low Beam LayDim and Bright
Cut Line AngleDistance from the central point of
the headlamp beam to the groundLow
BeamPosition of the Vehicle

3281.Rear trunk Lid Removal/Installation
Warning
It is dangerous to remove the rear trunk lid spring before supporting the rear trunk lid. The rear
trunk lid may drop and result in body injury. Fully open the rear trunk lid, support the rear trunk
lid before removing the brace.
Remove rear trunk lid under the help of the assistant.(1) Disconnect the negative (--) terminal cable from the battery;
(2) Disconnect rear trunk wire harness connector. Pull the rear trunk lid wire harness out from the rear
trunk;
(3) Remove rear trunk door lock cylinder assembly. Pull out the rear trunk door lock cable;
(4) Remove rear trunk lid spring;
(5) Remove rear trunk lid hinge connecting bolt. Remove the rear trunk lid;
(6) Remove rear trunk lid hinge seat mounting nut. Remove the rear trunk lid hinge seat and the rear trunk lid
hinge
(7) Remove rear trunk door oil filler cable assembly;
(8) Remove cushion;
(9) Remove rear trunk lid hinge pin. Remove rear trunk lid hinge from the bracket;
(10) Remove rear trunk lid weatherstrip;
(11) Remove rear trunk lid inside trim board clip, Remove rear trunk lid inside trim board;
(12) Remove rear license plate assembly mounting nut , Remove rear license plate assembly;
(13) The installation is in the reverse order of the removal.;
(14) Adjust the rear trunk lid. (See rear trunk lid adjustment)2.Rear trunk Lid Adjustment(1) Measure the clearance and height between the rear trunk lid and vehicle body.
(2) Loose the rear trunk lid hinge mounting bolt or the rear trunk latch mounting screw and reinstall the rear
trunk lid if it is not as specified.
Clearance
a: 3.74mm
b: 1.0mm
c: 4.0mm
(3) Tighten the rear trunk lid hinge bolt;
(4) Close the rear trunk lid

3336Install the headrest;
7Install the front seat with 4 tightening bolts. Torque: 14.72~23.52N.m.3.Adjust1The seat can adjust tilt angle forward in torque 2° x 5=10°;
Adjust backwards 2° x 27=54°;
2The seat assembly slides forwards 15mm x 4=60mm in torque 15N.m;
Slide backwards 15mm x 10=150mm;
3The headrest can be adjusted in 3 positions in height.Rear Seat1.Rear seat back
1Removal
a. Lift the rear seat back lock handle upwards. Turn seat back down forwards. Remove 4 set bolts.
Remove seat backassembly from the vehicle;
b. Remove seat back lock handle and handle seat;Install Front and Rear Seat Snap RingInstall Headrest SupportTrack Assembly Adjuster AssemblyInstall Adjuster and Track AssemblyAssemble the Seatback and Cushion

335(VII) Seat BeltThe vehicle seat belt is compulsory for drivers and passengers for safety purpose. It is the facility to prevent
the passengers from being hurt or reduce the possibility of being hurt when the vehicle is in emergent drive or
traffic accident occurs. Ck-1 front seat adopts Three Points Emergency Lock Retractor Pretension Seat
Belt , It is composed of retractor assembly, belt buckle assembly and height adjuster assembly.
1. Height Adjuster Assembly 2. Retractor Assembly 3. Belt Buckle Assembly 4.anchorage1. Belt BuckleBelt buckle is enclosure type, See FigureReplacement Of The Seat Belt Buckle(1) Remove the seat adjuster hinge cover;
(2) Remove the bolt from the belt buckle on the seat side;
(3) Remove the seat belt buckle from the seat;
(4) Replace the seat belt buckle.41
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