GEELY FC 2008 Workshop Manual

Engine cover/automobile door--Front automobile door
8. Disassemble left front glass assembly [68000146]
Hint: insert the cloth in door steel board to prevent it from
scratching the glass.
(a) Turn the door glass until the bolts happens in repairing
hole.
(b) Disassemble two bolts and door glass.
Note: do not damage the door glass.
Hint: pull the door glass upwards to disassemble it.
9. Disassemble seal tape of left front glass guide slot
[68000161]
10. Disassemble left front door glass lift assembly
[67000122]
(a) Disassemble the joint.
(b) Disassemble six bolts and glass lift.
11. Spread lubricating grease on automobile body.
12. Disassemble left front door window glass guide
slot assembly [68000148]
Disassemble the screw and door framework rear lower bracket.
13. Disassemble left front door locker organization as-
sembly [68000152]
(a) Disassemble the joint.
(b) Disassemble connecting rod from exterior handle.
(c) Disassemble the bolt and screw.
(d) Use planetary socket wrench (T30) to disassemble three
planetary screws and door locker.
(e) Disassemble two screws and left front door locker organi-
zation driver.
14. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
lift assembly.
15. Disassemble left front door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and door key tank.
(b) Disassemble exterior handle from exterior handle pedestal.
(c) Use planetary socket wrench to disassemble the screw
and left front door exterior handle pedestal.
 370  16. Assemble left front door locker organization assembly [68000152]
(a) Use two screws to assemble left front door locker organization driver.
(b) Use planetary socket wrench (T30) to assemble three planetary screws and front door locker assembly.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolts and screws.
(d) Connect connecting rod to exterior handle.
(e) Connect the joint.

Engine cover/automobile door--Front automobile door
17. Assemble left front door glass lift assembly [67000122]
(a) Use six bolts to assemble left front door glass lift.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble electric window lift and door glass.
(c) Connect electric window switch to wiring harness and turn ignition switch to ON.
(d) Operate UP and DOWN several times by hand repeatedly.
(e) Check whether the AUTO UP→AUTO DOWN of automatic operation is normal.
Hint:
zWhen it is set up again, anti-clamping protection function does not work.
zAfter implementing AUTO UP operation to close window completely, if automobile window
could not be operated downwards, it is necessary to set up the lift again.
(f) Check the function of electric window.
 371  18. Check the function of electric window
19. Assemble repairing hole cover of left front door
Hint:
zWhen assembling repairing hole cover, pull out con-
necting rod and joint from repairing hole cover.
zAfter assembling repairing hole cover, connecting rod
and joint could not be bent or concaved.
zAfter assembling repairing hole cover, it is necessary
to confirm the affixing situation of adhesive tape.

Engine cover/automobile door--Front automobile door
Adjustment
Hint: the working procedure for right side is same as left side.
1. Check the clearance of left front door
(a) Check whether following data is in standard value.
2. Adjust the clearance of left front door.
(a) Use special tool to loosen hinge bolt at the side of automo-
bile body to adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge bolt at the side of automobile body to adjust
the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locking pedestal and use plas-
tic hammer to knock lightly locking pedestal to adjust its
position.
(d) Lock fixing screw of locking pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile bodyAt the side of
automobile door
 372 
At the side of
automobile door At the side of
automobile body

Engine cover/automobile door--Rear automobile doorRear automobile doorOverhaulHint:zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction..zOverhaul procedure for right side is same as the left side.1. Disassemble left rear door control panel assembly [68000176]Use screw driver to disassemble left rear door control panel assembly.Fixing
clasp
Fixing
clasp 373  2. Disassemble left rear door inner trim board assem-
bly [68010057](a) Disassemble three screws.
(b) Disconnect the fixing clamp, then pull inner trim board up-
wards to disassemble it.3. Disassemble left door inner handle assembly
[68010051]Disassemble inner handle and two pull cables from inner handle.4. Disassemble left rear door repairing hole cover.Disassemble repairing hole cover.5. Disassemble exterior seal tape of left rear door glass
[68000196]
6. Disassemble seal tape of left rear glass guide slot
[68000199](a) Disassemble seal tape of left rear glass guide slot.7. Disassemble left rear door window glass guide slot
assembly [68000187]Disassemble two bolts and comparting pillar of rear window.8. Disassemble left rear door triangle glass [68000181](a) Disassemble left rear door triangle glass.
Note: do not damage the glass.
(b) Disassemble corner window waterproof rubber from the glass.9. Disassemble left rear glass assembly [68000179]Hint: insert the cloth in the door steel board to prevent the glass from scratching.
(a) Drop the door glass.
(b) Incline door glass and disassemble the roller pole of lift from glass leading slot to disassemble door
glass.10. Disassemble left rear door lift assembly [67000124](a) Disassemble the joint.
(b) Disassemble four bolts and window lift.

Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z zz z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z zz z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z zz z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
 374 
Adhesive
tape

Engine cover/automobile door--Rear automobile door
Adjustment
Hint: working procedure for right side is same as the left side.
1. Check the clearance of left rear door.
(a) Check whether following data is in standard value.
 375 

Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
 376 
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door

Engine cover/automobile door--Trunk cover
Trunk cover
Adjustment
1. Check the clearance of trunk cover.
(a) Check whether following data is in standard value.
2. Adjust the clearance of trunk cover.
(a) If you want to make front and rear, left and right adjustment,
please loosen the bolt at first.
(b) If the front end of trunk cover needs to adjust vertically, please
increase or decrease the number of washers between hinge
and trunk cover.
Torque: 7.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Use the hammer and copper stick to knock lightly the locker
pedestal to adjust.
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
 377 

Engine cover/automobile door--Torsion spring of trunk cover
Torsion spring of trunk cover
Change
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction.
zChanging procedure for right side is same as the left side.
zFor torsion spring is disassembled, trunk cover does not have any tension, at this time, when
opening and closing trunk cover, it is necessary to support it with hand to prevent trunk cover
from closing for other resistances.
zTorsion spring I of trunk cover locates the upper end, and Torsion spring II of trunk cover
locates the lower end, so it is necessary to work from left side to right side when assembling;
but it is necessary to work by opposite sequence when disassembling.
1. Disassemble torsion spring of trunk cover
[68000100]
(a) Disassemble torsion spring I from middle bracket.
(b) Assemble special tool at the side of hinge.
(c) Push the special tool downwards, then pull trunk cover hinge
upwards from torsion spring I.
(d) Raise the special tool slowly, then use the special tool to
disassemble torsion spring I from the bracket.
(e) Disassemble torsion spring I from the bracket.
(f) Implement the work at the other side with same method.
2. Assemble torsion spring I of trunk cover [68000100]
(a) When assembling torsion spring I, it is necessary to as-
semble it on fixing clamp stably.
 378 
special tool

Exterior/inner trim board--Front bumper
Exterior/inner trim board
Front bumper
Subassembly
Inner gasket of
right front wheel
Inner gasket of
left front wheel Fixing pedestal of
radar probe
Radar probe head
Radar probe head
Fixing pedestal of
radar probe head
Front fog light assemblyRadiator cover
assembly
Front bumper
Equipping with fog light
 379