GEELY FC 2008 Workshop Manual

Panel/combination instrument-- panel
CodeShape
CodeShape
CodeShape
<>
=4.8
=13
2204813<>
=4.8
=19
2754819<>
=6
=20
1740620
<>
=4.8
=9.5
2754895<>
=6
=16
1400616<>
=6
=20
1400620
Panel
Preparation
1. Automobile prepares to equip with SRS airbag and safety belt pre-tension crimper.
Parking disassembling and assembling works in this chapter might influence SRS airbag. Before imple-
menting these works, it is necessary to read the notes in SRS chapter.
Change
1. Schedule for bolt, screw and screw cap
Note: when using screw driver to unclench fixing clasp or fixing clamp, it is necessary to wrap
the needled top of wrench with adhesive tape.
Hint: when disassembling or assembling panel, if necessary, use the figure and code in following
table to choose bolt, screw and screw cap.
2. Preparation
3. Disassemble leading wire of battery cathode
4. Turn front wheel to face the front
 340 
mm

Panel/combination instrument-- panel
3 Fixing clamp
4 Fixing clasp
5. Disassemble safety airbag assembly at the side of
driver [67010011] (Referring to page 261)
6. Disassemble steering wheel assembly [67010001]
(referring to page 194)
7. Disassemble Combination instrument cover
[68000077]
(a) Disassemble fixing clamp.
(b) Use screw driver to unclench three fixing clamps and four
fixing clasps, then disassemble Combination instrument.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
8. Disassemble Combination instrument assembly
[67000081]
(a) Disassemble A screw.
(b) Liking that shown in figure, unclench two fixing clamps.
(c) Disassemble the joint, then disassemble Combination in-
strument assembly.
9. Disassemble panel left ventilation hole assembly
[68010010]
Use disassembling tool for trim tape to disassemble panel left
ventilation hole assembly.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.
10. Disassemble panel right ventilation hole assembly
[68010011]
11. Disassemble front ashtray
12. Disassemble shift organization trim board assem-
bly [68000076]
(a) Use screw driver to unclench six fixing clamps.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(b) Disassemble the joint, then disassemble shift organization
trimmain board.
 341 
4 Fixing clasp
6 Fixing clamp

Panel/combination instrument-- panel
8 Fixing
clamp
8 Fixing
clamp
<>
Fixing clamp
2 Fixing clasp
4 Fixing clamp
4 Fixing clasp
13. Disassemble air conditioner control panel assem-
bly [67000148]
(a) Use screw driver to unclench four fixing clamps and four
fixing clasps, then disassemble air conditioner control panel
assembly.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(b) Disassemble the joint.
14. Disassemble CD machine assembly [67000126]
(a) Disassemble two E self tapping screws and two F bolts.
(b) Use screw driver to unclench eight fixing clamps, then dis-
assemble DVD assembly and panel central ventilation hole
assembly.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(c) Disconnect panel central ventilation hole assembly.
15. Disassmble lower panel right storage box assem-
bly [68100008]
(a) Disassemble A screw and gas spring on storage box.
(b) Bend upper part of storage box to release gas spring.
(c) Pull put storage box upwards.
16. Disassemble right front pillar inner trim board as-
sembly [68010017]
(a) Unclench two fixing clamps.
(b) Pull out right front pole inner trim board upwards.
17. Disassemble left front pole inner trim board assem-
bly [68010014]
18. Disassemble the joint of safety airbag assembly at
the side of passenger (referring to page 263)
 342 

Panel/combination instrument-- panel
6 Fixing clamp
5 Fixing clasp
19. Disassemble upper panel assembly [68010004]
(a) Disassemble D bolt and two A screws.
(b) Use disassembling tool for trim tape to unclench six fixing clamps.
(c) Disassemble upper panel assembly.
20. Disassemble upper/lower trim board of steering column [64000128/64000129]
21. Disassemble left combination switch assembly [67000078] (referring to page 298)
22. Disassemble right combination switch assembly [64000079] (referring to page 302)
23. Disassemble gas spring
Unclench fixing clamp, then disassemble gas spring.
 343  24. Disassemble evaporator ventilation pipe assembly
[67000149]
Disassemble four fixing clamps and evaporator ventilation pipe
assembly.
gas
spring

Panel/combination instrument-- panel
L
4 Fixing
clasp
3 Fixing
clasp
Fixing
clamp
25. Disassemble parking brake hole cover.
Use screw driver to unclench four fixing clamps, then disas-
semble parking brake hole cover.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.
26. Disassemble auxiliary panel assembly [68010002]
(a) Disassemble two L bolts, two C bolts and auxiliary panel
assembly.
27. Disassemble right front door pedal trim board
[68010021]
Use screw driver to unclench three fixing clamps, then disas-
semble right front door pedal trim board.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.
28. Disassemble left front door pedal trim board
[68010020]
29. Disassemble lower inner trim board of right de-
fender [68010016]
(a) Disassemble plastic nuts of lower inner trim board of right
defender.
(b) Unclench fixing clamp, then disassemble lower inner trim
board of right defender liking that shown in figure.
30. Disassemble lower inner trim board of left defender
[68010015]
31. Disassemble connecting board at the middle of
panel [68010006]
(a) Use screw driver to unclench four fixing clamps, then open
the connecting board at the middle of panel.
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(b) Disassemble connecting board at the middle of panel.
 344 

Panel/combination instrument--panel
32. Disassemble lower panel assembly [68010005]
(a) Disassemble the joint of indoor temperature sensor.
(b) Disassemble machine cover locking pull cable with handle assembly.
(c) Disassemble six D bolts.
(d) Disassemble six fixing clamps and panel lower board.
33. Disassemble left storage box of lower panel [68010007]
34. Assemble upper panel assembly [68010004]
Assemble upper panel assembly with D bolt and two A screws.
D bolt: 18 N⋅m
35. Assemble CD machine assembly [67000126]
(a) Assemble pedal central ventilation hole assembly on CD machine assembly.




 345 

Panel/combination instrument--panel
(b) Assemble CD machine assembly and panel central ventila-
tion hole assembly.
36. Assemble helix cable assembly (referring to page
261)
37. Assemble steering wheel assembly [67010001]
(referring to page 194)
38. Check the central position of steering wheel.
39. Check the safety airbag assembly at the side of
driver [67010011] (referring to page 249)
40. Assemble the safety airbag assembly at the side of
driver [67010011]
41. Check the warning light of SRS airbag
Fixing
clamp
4 Fixing
clamp
 346 

Combination instrument assembly
Disassembly and assembly
1. Disassemble Combination instrument cover [68000077]
(a) Disassemble fixing clamp.
(b) Use screw driver to unclench three fixing clamps and four fixing clasps, then disassemble combination
penal cover.
 347 
Panel/combination instrument--Combination instrument assembly
2. Disassemble Combination instrument assembly
[68000081]
(a) Disassemble the screw.
(b) Liking that shown in figure, unclench two fixing clamps.
(c) Disassemble the joint, then disassemble Combination
instrument.

Chair--Front chair
Chair
Front chair
Subassembly
 348 
N.
m: Regulated torque
Head pillow assembly
Head pillow bracket
Chair backrest
gasket
Chair backrest
bracket
Exterior cover of
chair backrest
Exterior cover of
chair gasket
Inner trim cover of
front chair gasketWith waist support:
Adjusting lever of
waist support lever
Rear cover of chair
sliding rail With waist support:
Waist support
adjustment assembly
Declining adjust-
ment releasing
handle
Chair gasket bracket
auxiliary assemblyFront cover of chair
sliding rail
Chair vertical
adjusting button
Lower trim cover of
front chair gasket Exterior trim cover
of front chair
gasket Chair
gasket
Chair front and rear
adjusting handle
Inner safety belt
clamp of front chairClamp
Clamp

Chair--Front chair
Overhaul
Hint:
zWhen assembling, please work by the sequence opposite with disassembling sequence, but
when it has items that need to pay special attention, it will add special specification.
zThis overhaul procedure is the disassembling procedure for left side, and the procedure for
right side is same.
 349  1. Disassemble driver chair assembly [68010061]
(a) Disassemble fixing clamp.
(b) Use screw driver to disassemble left lower trim board of driver
chair [68010062].
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(c) Use screw driver to disassemble right rear lower trim board
of driver chair [68010065].
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(d) Use screw driver to disassemble right front lower trim board
of driver chair [68010064].
Hint: before using screw driver, it is necessary to wrap
its needled top with adhesive tape.
(e) Disassemble the joint.
(f) Disassemble four bolts and front chair.
Note: Do not damage automobile body.
2. Disassemble front chair pillow assembly [68010066]
3. Disassemble chair vertical adjusting button
Disassemble fixing clamp and chair vertical adjusting
button.
4. Disassemble declining adjustment releasing handle.
Use screw driver to disassemble declining adjustment releas-
ing handle.
Hint: before using screw driver, it is necessary to wrap its
needled top with adhesive tape.