lock GEELY MK 2008 Manual Online
Page 333 of 416
Interior & Exterior Trim and Accessory -Rear Row Seat Assembly6-4II. Removal & Installation of Rear Seat Assembly1. Remove the rear seat cushion assembly
a. Pull out the front part of seat cushion upwards.
b. Release the wire harness of seat cushion from the central
protuberance, and remove the seat cushion assembly.
2. Remove the assembly of left-rear seatback
a. Fold the seatback;
b. Remove the clamp, and uncover the seat;
c. Remove the 2 bolts and seatback assembly.
3. Remove the assembly of right-rear seatback
Tip:
Apply the procedures the same as aforesaid for the left side.
4. Remove the assembly of left-rear seatback lockup
Remove the 2 bolts and the seatback lockup device off the
seatback frame.
5. Remove the assembly of right-rear seatback lockup
Tip:
Apply the procedures the same as aforesaid for the left side.
6. Install the assembly of rear seatback
Tip:
Follow the sequence reverse to removal.
All the bolts shall be installed with the torque: 18N.m.
Page 335 of 416
Detach and Mount Front Seat BeltI.Component View40~6040~60
Pulley cover
Lower trim20 Buckle assy.40~60 Front seat assy.Front seat belt
assy. Trim Remote adjuster assy.
for seat beltFront doorsill shieldFront door frame
weather stripRear door frame
weather strip
Rear doorsill shield
N.
m :Specified torque47Interior & Exterior Trim and Accessory
-Front Seat Belt6-6II. Belt replacement
Notes: Installation is basically the reverse of removal and different operation(s) in the process of installation,
if any, will be pointed out specifically.
1. Remove the negative terminal of battery;
2. Detach the front seat assembly;
Loosen the front lock bolt and remove the buckle assembly from inside the front seat;
3. Use the screwdriver to detach the center pillar lower trim; Cut two clips and 4 buckles and remove the trim;
Page 336 of 416
Interior & Exterior Trim and Accessory -Front Seat Belt6-7Pulley coverUnlock
Lock Notes:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
4. Use screwdriver to pry open the seat belt pulley cover;
5. Unscrew the bolt and detach the seat belt ring from the car;
6. Disconnect the pre-load insertion of seat belt on the bottom edge
of the middle pillar;
7. Detach the front seat belt from the car;
8. Unfix the clip using the screwdriver and detach the trim from the
right middle pillar;
9.Unscrew two bolts using the spanner and detach the remote adjuster
assembly.
Notice:Only the ignition switch turns to "OFF" position and the battery negative should be disconncted more than
90s, the seat belt with pretensioner can be removed.
III. Seat belt with ELR and pre-tensioner
Seat belt with ELR and pre-tensioner is provided with pre-tensioner which works together with the airbag.
The pre-tensioner is part of airbag assembly. The pre-tensioner is mounted in the retractor and controlled by SDM.
When the front bumping force of the car exceeds a specific value, the pre-tensioner and airbag can be triggered
at the same time. To maintain the pre-tension type of seat belt (retractor), observe all the "Alarm" and
"Operation Instruction".
Warning:
Do not try to remove or repair seat belt pre-tensioner. If any abnormal situations take place, replace the whole
assembly with a new one.
Before working, be sure to read through "Attention for Maintenance", and observe them during working. Any
ignorance can cause injury or the failure of seat belt pre-tensioner.
IV. Inspect Operations of Seat Belt Alarm Lamp (on Driver's side)
1. Turn on the ignition switch and check if the seat belt alarm lamp flashes;
2. Fasten the belt buckle and check if the belt alarm lamp goes out;
3. Turn off the ignition switch;
4. Disconnect the seat belt buckle;
5. Turn on the ignition switch;
6. Connect wiring terminal and make earth connection, and inspect the lamp status of the seat belt. Seat belt lamp:
flashing.
V. Inspect Seat Belt
1. Confirm whether the seat belt is properly mounted.
2. Inspect whether the metal part of seat belt is damaged.
3. If the car vibrates in accidents, pull out the seat belt from the retractor and determine whether the seat belt is
scratched (load limit retractor does not work) by visual inspection and touching.
4.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
5.After installation check the seat belt lock in this way that draw the
seat belt from belt ring quiekly and the seat belf can be locked
normally.
Attention:
Should the seat belt not comply with the technical specification,
you should replace it.
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Interior & Exterior Trim and Accessory -Front Seat Belt6-8VI. Attentions:
1. Before mounting, you must check if the product is damaged, cracked or rusted.
2. Place the retractor on the vertical position before pulling out the strap. Check if the strap can be easily pulled
out and rotated and the retractor can be locked.
3. When installing a pretensioning seat belt, check if the emitter head pin deflects and is rusted, etc. The emitter
in the pre-tensioning seat belt can work for 15 years.
4. Check if the buckle lock and connection piece comply with the connection of the car. And check if the buckle
can be opened easily.
5. When fitting the bolts, check if the threads on the nut of coating are clear. Those with welding slag must be
cleaned before fitting the bolts.
6. After pulling out the strap of retractor, no barrier (such as wiring harness, etc.) around the strap is allowed. If
there is, it is necessary to get rid of the barrier to ensure the force of retractor and that the strap is not scratched.
VII. How to handle with scraped seat belt
Tips:
Scrap seat belt provided with pre-tensioner, you have to trigger the pre-tensioner taking the following steps.
1. Check if the storage battery is above 12 V on its positive and negative poles;
2. Check the energizing tool;
Warning:
When energizing the pre-tensioner of seat belt, be sure to use dedicated energizing tool for the pre-tensioner
of seat belt.
3. Connect the special tool with the storage battery and also connect
the red clip on the special tool with the positive terminal of the battery
and connect the black clip with the negative terminal of the battery;
4. If the front seat belt is on the car body and is not taken off,
disconnect the joint of the pre-tensioner of seat belt;
5. Connect the yellow joint of the special tool with the joint of the
pre-tensioner of seat belt;
6. At 10 meter away from seat belt, use a special tool to trigger theAbove 10 meterpre-tensioner of seat belt.
Warning:
a. Ensure that there be no people within 10 meters from the seat
belt;
b. If the seat belt has already been taken down from the car, it is
necessary to cover it using the car wheel with tire to avoid injury.
c. When triggering, explosion will emit loud sound. So it shall be
done outdoors without disturbing local community.
d. When you hold the triggered seat belt, be sure to wear gloves
and goggles.
e. After you have finished the operation, you must wash your hands.
f. Do not pour water, etc. to the energized seat belt pre-tensioner.
7. Place the already triggered seat belt into the ethylene bag and tighten it as you do with other articles.
Warning:
a. Do not dispose untriggered seat belt at will.
b. When the pre-tensioner of seat belt is triggered, the seat belt assembly would be very hot. Therefore, you
cannot touch it until at least 30 minutes after it is triggered.
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Interior & Exterior Trim and Accessory -Rear Seat Belt6-10II. Rear seat belt removal1. Remove the rear cushion assembly;
2. Remove the rear backrest assembly;
3. Remove left (right) side quarter upper trim;
4. Remove the high mounted stop light;
5. Remove the rear shelf trim;
6. Remove the rear seat belt assembly;
a. Remove bolts under the quarter lower trim connecting the left and right rear side;
b. Remove bolts for the retractor and take down the rear seat belt assembly;
7. Remove bolts on the floor and disassemble the right rear seat belt buckle assembly and the waistband assembly;
8. Remove bolts on the floor and take down the left and rear buckle assembly.III. Installing rear seat belt1. Install the left and rear buckle assembly;
As per the drawing, bolt the left and rear buckle assembly. on the
floor. Torque: 40~60N.m
2. Install the right rear seat belt buckle and the waistband assembly;
Tips: same as way of the left.
3. Install the rear seat belt assembly;
Attention: Do not break down the retractor.
a.Inspection contents before outer seat belt instalation:When ELR
lock,check the gradient of ELR. Check and make sure the seat belt
can not be locked from any aspect within 15°.When you move the
belt ring device beyond 45° slowly,the seat belt should be locked.
b. Install the rear seat belt assembly using bolts (part of
retractor) ;
Torque: 40~60N.m
c. Install the rear seat belt assembly using bolts(part of anchor).
Torque: 40~60N.m
4. Inspect the properties of seat belt assembly;
5. Install the rear seat and trim.Floor projectionFrontFront markLockUnlockIV. Precaution for Usage and Disposal of Used Safty Belt The details are the same as front safty belt.
Page 346 of 416
6-17II. Install and replace windscreen glass1. Remove the rearview mirror assy.
2. Remove the cover assy.
a. Unfasten two bolts on the wiper and remove the wiper assy.
b. Remove bolts and clips from vent cover, and take down the left portion of the cover.
c. Remove the right part of the board.
3. Remove the exterior sealing strip of the windscreen glass.
a. As per the drawing, cut the sealing strip with a knife;
Attention:
Avoid damaging the car body.
b. Tear away the sealing strip.
4. Remove windscreen glass
a. Guide iron wire through inner side right car body and glass;
b. Fasten a wood block or article of similar function to both ends
of the wire;
(Tips: Stick a protective film on the exterior surface to avoid
it being scratched)
c. Draw the steel wire and cut the polyurethane adhesive sealant;
d. Remove the stop block;
e. Use a rubber cupule to detach the glass.
Attention:
1. When detaching the glass, be careful not to scratch the paint
or the inner and outer trims;
2. When removing the glass, leave as much as possible
polyurethane adhesive sealants.
5. Clean the windscreen glass;
a. Use drawknife to remove the remaining stop block and
polyurethane adhesive sealant;
b. Use clean gasoline to clean outer race of glass.
Attention:
Do not touch the glass surface after cleaning.
6. Install the stop block of windscreen glass (II)
(1) Clean the mounting position of stop block for glass;
(2)Install two new stops (with pressure sensitive adhesive) onto the glass.cut
cut
stopper
High-carbon steel wire
Safety pad
Protective beltInterior & Exterior Trim and Accessory -Windshield
Page 347 of 416
Interior & Exterior Trim and Accessory -Windshield6-187. Install stop block of windscreen (I)
As per the drawing, install two new stops onto the car body.
8. Install the polyurethane adhesive sealant onto the windscreen
Apply primer onto the mounting portion of polyurethane adhesive sealant for windscreen glass.
Attention:
3 minutes for adhesive drying
Once opened, the adhesive can not be used anymore.
Do not apply too much adhesive.
9. Install the seal for windscreen
(1)Apply primer G on glass edge and touching surface using brush or sponge;
(2)Install the sealing strip for windscreen.
10. Install windscreen
(1)Clean and tidy the car body contact surface;
a. Cut the polyurethane adhesive sealant on the contact surface
with a knife and clean it.
(Tips: Leave as much as possible polyurethane adhesive
sealant.)
b.Clean the contact surface using cloth wetted with detergent.
(Tips: Even though all the polyurethane adhesive sealants
are removed, the car body yet has to be cleaned.)
(2)Place glass
a. Use rubber cupule to place the glass at a proper position;
b. Check whether the contact surface around the glass is
smooth;
c. Put reference marks between glass and car body.
Attention:
Check whether the stop block is well glued on car body and
whether it is correctly positioned.
(Tips: When using the original glass again, check and
correct the position of reference marks.)
d. Detach glass
(3)Use a brush to apply primer M on the exposed parts of car
body.
Attention:
It takes three minutes for primer drying;
Once opened, primer M can not be used anymore;
Avoid daubing primer onto the adhesive.Mark
Primer M
Primer MWrongCorrect
Adhesive
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Interior & Exterior Trim and Accessory -Rear Window Glass (with Defrosting Heater Wire)6-211. Remove the assembly of rear seatback; (Refer to "Removal and Installation of Seat")
2. Remove the interior decorative components of vehicle top; (Refer to "Removal and Installation of Interior
Decorative Components of Vehicle Top" )
3.Remove the upper decorative plate at the right-rear enclosure;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
4.Remove the assembly of high-level brake light;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
5. Remove the assembly of trunk shelf;
(Refer to "Removal and Installation of Interior Decorative Com-
ponents at side enclosure" )
6. Remove the exterior seal belt of rear window glass;
(1) Cut apart the seal belt with knife;
Tips:
Do never damage the vehicle body with knife.
(2) Pull off the cut seal belt by hand, and remove it.
7. Remove the rear window glass.
(1) Let the steel wire go through the vehicle body and the glass;
(2) Secure the wire at two ends with wood-block-kind-of objects;
(Tip: attach the protective film to the exterior surface to prevent
scratch)
(3) Pull the steel wire, and cut off the polyester urethane sticking/
sealing materials around the glass;
(4) Remove the stopper;
(5) Remove the glass with the rubber extraction.
Tips:
Separate the glass carefully to prevent scratch on paint or
interior/exterior upholsteries;
Leave as much polyester urethane sticking/sealing materials
as possible on the vehicle body during the removal of glass.
8. Clean the rear windscreen;
(1) Remove the remained stopper, waterproof layer and polyester
urethane sticking/sealing materials with the scraper;
(2) Clean the exterior glass ring with uncontaminated petroleum.
Tips:
Keep off the glass surface after cleaning it.slotslot
cut
cut
stopper
steel wire
Page 355 of 416
Interior & Exterior Trim and Accessory -Roof Trim6-264. Remove the indoor roof lamp assy.
a. Use screwdriver to unfix the 4 buckles and remove the
lampshade;
Tips:
Wrap the sharp end of screwdriver up with adhesive tape before
operation.
b. Unfix 2 screws and the roof lamp assy.
5. Remove the handle assy.
a. Pull down the handle and take out 2 rubber plugs from the holes where two bolts are positioned;
b. Unfasten 2 screws and remove the handle assy.
6. Detach the sun visor tightener.
(Take down anti-clockwise the sun visor fastener.)
7. Remove the top trim
Use a special tool to remove 3 clips and remove the roof trim assy.
8. Installation is basically the reverse of removal.clip
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Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door