HONDA INTEGRA 1994 4.G Repair Manual

Engine Removal/lnstallation
(cont'd)
14.Remove the engine ground cable at the body end.
Remove the adiusting bolt and mounting bolt, then
remove the power steering (P/Sl belt and pump.
a Do not disconnect the P/S hoses.
8 r 1.25 mm24 N.m (2.4 kgf.m. 17 lbl.ftl
6. Loosen the idler pulley bolt and adjusting bolt, then
remove the air conditioning (A/C) compresso. belt.
IDLER PULLEY BOLT10 x 1.25 mm44 N.m 14.5 kgt.m, 33 lbl.ftl
5-6
A/C COMPRESSOR BELT
17. (Manusl transmission) Remove the clutch slave
cylinder and pipe/hose assembly.
a Do not disconnect the pipe/hose assembly.
6 x 1.O rl|mll N.m { 1.1 kgt.m,SLAVE CYLINDER
8.0
8 x 1.25 mm24 N.m {2.4 kgl.m,17 lbt.ftl
18. Remove the transmission ground cable and hose
cramp.
6 x 1.O mm1l N.m 11 ,1 kgt.m,I tbt.ftl

19. Remove the radiator cap.
@@ u"" care whan removing the ladiatol
cap to avoid scalding by hot engine coolant ol ateam.
20. Raise the hoist to full height.
21. Remove the front tires/wheels and the splash shield.
Drain the engine coolant (see page 1O-5).
a Loosen the drain plug in the radaator.
Drain the transmission oil or fluid. Reinstall the dtain
plug using a new washer.
Drain the engine oil. Reinstall the drain plug using
a new wasner.
CAUTION: Do not overtighten tho drain plug.
22.
24.
6 x 1.O mm9.8 N.m (1.0 kgf'm'7.2 tbf.ft)26.
25. Remove the upper and lower radiator hoses and the
heater hoses.
LOWER RADIATORHOSE
(Automatic transmission) Remove the ATF cooler
hoses.
{cont'd)
UPPER RADIATOR
HOSE
5-7

*l
Engine Removal/lnstallation
(cont'dl
27. Remove the radiator assembly {see page 1O-4),
28. Remove the A/C compressor.
a Do not disconnect A/C hoses.
8 x '1.25 mm24 N.m t2.4 kgf.m, 17 lbl.ftl
29. Disconnect the heated oxygen sensor (HO2Sl con-nector, then remove exhaust pipe A.
B'l8Cl engine: Ho2s
I x 1.25 mm24 N.m (2.4 kgf.m,17 rbt.ftt
Replace.
SELF-LOCKING NUT8 x 1.25 mm16 N.m 11.6 kgf.m,12 tbl.ftlReplace.
EXHAUSTPIPE A
SELF10 x 1.25 mm54 N.m (5.5 ksf.m.4O lbf'ltlReplace.
CONNECTOR
5-8
8188l engine:
8 x 1.25 mm24 N.m 12.4 kgf.m,17 tbt.trl
GASKETReplace.
GASKETReplace.
SELF.LOCKING NUTI x 1.25 mm16 N.m (1.6 kgt.m,12 tbf.ft)Replace.10 x 1.25 mm54 N.m (5.5 kgl.m,40 tbt.ttlReplace.
30. Remove the shift rod and extension rod {M/T).
I x 1.25 mm22 N-m 12.2 kgf.m, '16 lbf.ftlSHIFT ROD

31. Remove the shift cable
I x 1.25 mm22 f.m 12.2 kgl'rn'16 tbl.ftl
(A/T).
SHIFT CABLE
32.
33.
CONTROLLEVER
SHIFT CAALEcovER locx usiea6 x 1.0 mm14 N.m t1.4 kgf.m, 10 lbl'ftlReplace.
Remove the damper tork.
Disconnect the suspension lower arm balljoints us-
ing the special tool. Refer to section 1 8 tor the proper
procedure.
NOTE: Adjust the tool so the iaws are parallel to
each other.
REMOVER 28 mmoTMAC-S10020012 x 1.25 mm
5-9
34. Remove the driveshatls.
CAUTION:
a Do not pull on tho ddv$halt, tho CV ioint mav
como apan.
a Uso caro whsn prying out tho assombly.
Pult it slraight to avoid damaging th6 differantial
oil soal or intormodiato shaft dust seal.
NOTE: Coat all precision tinished surfaces with
clean engine oil or grease. Tie plastic bags over the
driveshaft ends.
(cont'd)

Engine Removal/lnstallation
I
II
I
I
I
(cont'd)
35. Lower the hoist.
36. Attach the chain hoist to the engine.

37, Remove the left and right front mounts and brackets.
MOUNT BOLT
LEFT FRONTMOUNT
12 t 1.25 nn59 N.m {6.0 kgt.m,43 lbf.trlReplace.
38. Remove the rear mount bracket,
12 r 1.25 mm59 N.m (6.0
Replace.43 rbf.ftl
REAR MOUNT12 r 1.25 m|n59 N.m {6.0 kgt.m,43 tbt.frlReplace.
14 x 1.5 mm118 t{.m (12.O kgt.m,86.8 lbl.ft}R6place.
MOUNT/BRACKET
39. Remove the side engine
10 r 1.25 mm
mounr.
WASHERSReplace.Replace.SIDE ENGIITE
40. Remove the transmission mount
TRA SM|SS|OI{MOUNT
41. Check that the engine is completely free of vacuum
hoses, fuel and engine coolant hoses, and electrical
wi.ing.
42. Slowly raise the engine approximately 150 mm (6
in), Check once again that all hoses and wires are
disconnected from the engine
43. Raise the engine all the w8y and remove it trom the
car.
(cont'dl
5-11

Engine Removal/lnstallation
SIDE ENGITIEMOUNT
5-12

Engine Installation
Install the engine in the reverse order of removal.
Reinstall the mount bolts/nuts in the following sequence.
Failure to tollow these procedures may cause excessive
noise and vibration, and reduce bushing life.
1. Install the transmission mount, then tighten the
bolt/nuts on the transmission side. Leave the mount
bolt loose.
A/T:
12 x 1.25 mm64 N.m (6.5 kgt.m,47 rbf.ft)
M/T:
12 x 1.25 mm64 N.m 16.5 kgl.m,47 tbt.frl
Install the engine side mount, then tighten the
bolt/nuts on the engine side. Leave the mount bolt
loose.
10 x 1.25 mm52 N.m {5.3 kgf.m,38 rbf.ItlReplace.
3. Tighten the mount bolt on the transmission mount.
A/T:
12 x 1 .25 nn
M/T:
74 N.m (7.5 kgl.m,54 rbf'ftt
12 x 1.25 mm74 N.m (7.5 kgt.m,54 tbt.ftl
{cont'd)
5-13

Engine Removal/lnstallation
.tE
m'
(cont'dl
4. Tighten the mount bolt on the side engine mount.
12 x 1.25 mm74 N.m (7.5 kgf.m,54 lbt.ttl
5. Install the rear mount bracket, then tighten the bolts
in the numbered sequence as shown {@ @).
@ 12 x 1.25 mm59 N.m {6.0 kgf'm, 43 lbl'It)Replace.
12 r 1.25 mm59 .m 16.0 kgl.m,
6. Install the right front mount/bracket, then tighten the
bolts in the numbered sequence as shown (O-@).
A/T:@ 10 x '1.25 mm44 N.m (4.5 kgt'm,33 tbt.fr)
O 12 x 1.25 mm64 N.m 16.5 kgt.m,47 lbf.ftlReplace.
M/T:
O 12 x 1.25 mm83 N'm (8.5 kgf.m, 61 lbt.frl
@ '10 x 1.25 mm44 N-m (4.5 kgf.m,

Insrall the left front mount, then tighten the bolts in
the numbered sequence as shown (O-@),
O 12 x 1.25 ]n]n83 N.m 18.5 kst.m,61 lbt.ftlReplace.
@ 12 r 1.25 mm59 N.m {6.0 kgl.n,43 tb{.ftlReplace.
@ 10 r 1.25 mm44 N.m (4.5 kgf.m, 33 lbt.ftl
k-
5-15
a Check that the sp.ing clip on the end of each
driveshaft clicks into place.
GAUTION: Uso oow spring clips.
a Bleed air trom the cooling system at the bleed bolt
with the heater valve open (see page 10-5).
a Adjust the th.ottle cable (see section 1 1).
a Check the clutch pedal tree play lsee section 12).
a Check that the transmission shifts into gear
smoothlv,
a Adiust the tension of the following drive belts.
Alternator belt {s€e section 23).
P/S pump belt {see section 17).
A/C comoressor belt (see section 22).
a Inspect tor fuel leakage (see section 1 1).
. After assembling fuel line parts, turn on the ig-
nition switch (do not operate th€ starter) so
that the Juel pump operates for approximat€-
lV two seconds and the tuel line pressurizes.
Repeat this operation two or three times and
check for fuel leakage at any point in the fuel
line.
(cont'd)