control INFINITI FX35 2004 Service Manual
Page 323 of 4449
AT-246
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. Install O-ring in A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install A/T fluid temperature sensor 2 to bracket.
3. Install A/T fluid temperature sensor 2 in control valve with TCM.
(With bracket.)
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
4. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
SCIA5155E
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5301E
SCIA5034E
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ON-VEHICLE SERVICE
AT-247
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Revision: 2004 November 2004 FX35/FX45
Assemble it so that manual valve cutout is engaged with
manual plate projection.
5. Install bolts A, B and C in control valve with TCM.
6. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
7. Connect A/T fluid temperature sensor 2 connector.
8. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
SCIA5142E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5139E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5140E
SCIA5023E
SCIA5146E
Page 328 of 4449
ON-VEHICLE SERVICE
AT-251
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Revision: 2004 November 2004 FX35/FX45
Installation
CAUTION:
After completing installation, check A/T fluid leakage and fluid level. Refer to AT- 1 2 , "
Changing A/T
Fluid" , AT- 1 2 , "Checking A/T Fluid" .
1. Install A/T fluid temperature sensor 2 to bracket.
2. Install A/T fluid temperature sensor 2 in control valve with TCM.
(With bracket.)
3. Connect A/T fluid temperature sensor 2 connector.
4. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
5. Install oil pan to transmission case.
a. Install oil pan gasket to oil pan.
CAUTION:
Do not reuse oil pan gasket.
Install it in the direction to align hole positions.
Complete remove all moisture, oil and old gasket, etc. from oil pan mounting surface.
SCIA5264E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5302E
SCIA5023E
SCIA5146E
Page 337 of 4449
AT-260
ON-VEHICLE SERVICE
Revision: 2004 November 2004 FX35/FX45
Revolution Sensor Components (2WD Models Only)ACS007H2
COMPONENTS
REMOVAL
1. Disconnect the battery cable from the negative terminal.
2. Drain ATF through drain plug.
3. Remove front cross bar. Refer to FSU-8, "
Components" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
5. Remove rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
6. Remove oil pan and oil pan gasket.
7. Support transmission assembly with a transmission jack.
CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
8. Remove engine rear member with power tool. Refer to AT- 2 6 6 ,
"Removal and Installation (2WD Models)" .
1. Rear extension 2. Transmission 3. Revolution sensor
4. Oil pan gasket 5. Oil pan 6. Oil pan mounting bolt
7. Drain plug gasket 8. Drain plug 9. Self-sealing bolt
SCIA5145E
SCIA2308E
Page 343 of 4449
AT-266
TRANSMISSION ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
TRANSMISSION ASSEMBLYPFP:31020
Removal and Installation (2WD Models)ACS002S1
COMPONENTS
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Components" .
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation" .
8. Remove rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
9. Remove control rod. Refer to AT- 2 3 3 , "
Control Device Removal and Installation" .
1. Transmission assembly 2. A/T fluid charging pipe 3. O-ring
4. Fluid cooler tube 5. Copper washer 6. A/T fluid level gauge
7. Engine rear member 8. Insulator
SCIA5050E
Page 347 of 4449
AT-270
TRANSMISSION ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
COMPONENTS (FOR VK45DE)
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
the A/T assembly.
Be careful not to damage sensor edge.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover.
3. Remove A/T fluid level gauge.
4. Remove engine under cover with power tool.
5. Remove front cross bar. Refer to FSU-8, "
Components" .
6. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
Removal and Installation" .
7. Remove three way catalyst. Refer to EM-26, "
Removal and Installation" (for VQ35DE models), EM-178,
"Removal and Installation" (for VK45DE models).
8. Remove front propeller shaft. Refer to PR-4, "
Removal and Installation" .
9. Remove rear propeller shaft. Refer to PR-7, "
Removal and Installation" .
10. Remove control rod. Refer to AT- 2 3 3 , "
Control Device Removal and Installation" .
1. A/T fluid charging pipe 2. O-ring 3. Insulator
4. Engine rear member 5. Heat insulator 6. Copper washer
7. Fluid cooler tube 8. Transmission assembly 9. A/T fluid level gauge
SCIA5194E
Page 356 of 4449
OVERHAUL
AT-279
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Revision: 2004 November 2004 FX35/FX45
7. Pawl shaft 8. Seal ring 9. Needle bearing
10. Revolution sensor 11. Parking gear 12. Output shaft
13. Bearing race 14. Needle bearing 15. Manual plate
16. Parking rod 17. Manual shaft oil seal 18. Manual shaft
19. O-ring 20. Band servo anchor end pin 21. Detent spring
22. Spacer 23. Seal ring 24. Snap ring
25. O-ring 26. Transmission case 27. Retaining pin
28. Return spring 29. O-ring 30. Servo assembly
31. Snap ring 32. Control valve with TCM 33. Bracket
34. A/T fluid temperature sensor 2 35. Oil pan gasket 36. Oil pan
37. Magnet 38. Drain plug 39. Drain plug gasket
40. Oil pan mounting bolt
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OVERHAUL
AT-281
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Revision: 2004 November 2004 FX35/FX45
7. Pawl shaft 8. Self-sealing bolt 9. Seal ring
10. Needle bearing 11. Gasket 12. Revolution sensor
13. Parking gear 14. Output shaft 15. Bearing race
16. Needle bearing 17. Manual plate 18. Parking rod
19. Manual shaft oil seal 20. Manual shaft 21. O-ring
22. Band servo anchor end pin 23. Detent spring 24. Spacer
25. Seal ring 26. Return spring 27. O-ring
28. Servo assembly 29. Snap ring 30. Control valve with TCM
31. Bracket 32. A/T fluid temperature sensor 2 33. Oil pan
34. Magnet 35. Drain plug 36. Drain plug gasket
37. Oil pan mounting bolt 38. Oil pan gasket 39. O-ring
40. Snap ring 41. Transmission case 42. Retaining pin
Page 370 of 4449
DISASSEMBLY
AT-293
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Revision: 2004 November 2004 FX35/FX45
33. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector.
34. Straighten terminal clips to free revolution sensor harness.
35. Remove bolts A, B and C from control valve with TCM.
36. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height.Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA5024E
SCIA5293E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5025E
SCIA5260E
SCIA5301E
Page 419 of 4449
AT-342
ASSEMBLY
Revision: 2004 November 2004 FX35/FX45
5. Tighten oil pump mounting bolts to specified torque.
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.: 48 N·m (4.9 kg-m, 35 ft-lb)
SCIA2300E
SCIA5011E
Converter housing mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA3427E
SCIA5034E
SCIA5264E