INFINITI FX35 2006 Service Manual

REAR DISC BRAKE BR-31
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Revision: 2006 December 2006 FX35/FX45
DISC ROTOR INSPECTION
Visual Inspection
Check surfaces of disc rotor for uneven wear, cracks, and serious damage. If a malfunction is detected,
replace applicable part.
Runout Inspection
1. Using wheel nuts, fix the disc rotor to wheels hub. (2 or more positions)
2. Using a dial indicator, check runout.
CAUTION:
Before measuring, make sure that axle end play is 0 mm (0
in).
3. If runout is outside the limit, find minimum runout point by shift- ing mounting positions of disc rotor and wheel hub by one hole.
Thickness Inspection
Using a micrometer, check thickness of disc rotor. If thickness is out-
side the specification, replace disc rotor.
Brake Burnishing ProcedureNFS000OE
Burnish the brake pad or lining contact surfaces of rotor according to following procedure after refinishing or
replacing drums or rotors, after replacing pads or linings, or if a soft pedal occurs at very low mileage.
CAUTION:

Be careful of vehicle speed because brake does not operate easily until pad and disc rotor are
securely fitted.

Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool brake.
4. Repeat steps 1 to 3 until pad and disc rotor are securely fitted. Measurement point
: At a point 10 mm (0.394 in)
from outer edge of disc.
Runout limit : 0.05 mm (0.0020 in) or less
BRA0013D
Standard thickness : 16.0 mm (0.630 in)
Wear limit : 14.0 mm (0.551 in)
Maximum uneven wear
(measured at 8 positions) : 0.015 mm (0.0006 in) or
less
SBR020B

BR-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 December 2006 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNFS000MJ
Unit: mm (in)
Brake PedalNFS000MK
Brake BoosterNFS000ML
Vacuum type
Check ValveNFS000MM
Front Disc BrakeNFS000MN
Rear Disc BrakeNFS000MO
Front brake Rotor outer diameter
× thickness 320 × 34 (12.598 × 1.339)
Pad length × width × thickness 130.0 × 50.0 × 11.0 (5.118 × 1.969 × 0.433)
Cylinder bore diameter 45.0 (1.772) × 2
Rear brake Rotor outer diameter
× thickness 308 × 16 (12.13 × 0.63)
Pad length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 42.86 (1.6874)
Master cylinder Cylinder bore diameter 25.4 (1.00)
Control valve Valve model Electric brake force distribution
Brake booster Diaphragm diameter Primary 228.5 (9.0)
Secondary 203.0 (8.0)
Recommended brake fluid DOT 3
Brake pedal height (from dash lower panel top surface) 161.5 − 171.5 mm (6.358 − 6.752 in)
Depressed pedal height
[under a force of 490 N (50 kg, 110 lb) with engine running] More than 95 mm (3.74 in)
Clearance between stopper rubber and the threaded end of stop
lamp switch and ASCD cancel switch (or brake switch) 0.74
− 1.96 mm (0.0291 − 0.0772 in)
Pedal play 3 − 11 mm (0.12 − 0.43 in)
Input rod installation standard dimension 126.5 mm (4.98 in)
Vacuum leakage
[at a vacuum of –66.7 kPa (–500 mmHg, –19.69 inHg)] Within a vacuum of 1.3 kPa (10 mmHg, 0.39 inHg) for 15 seconds
Brake pad Standard thickness 11.0 mm (0.433 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness 34.0 mm (1.339 in)
Wear limit 32.0 mm (1.260 in)
Maximum uneven wear (measured at 8 positions) 0.015mm (0.0006 in) or less
Runout limit (with the disc rotor attached to the vehicle) 0.04 mm (0.0016 in) or less
Brake pad Standard thickness 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness 16.0 mm (0.630 in)
Wear limit 14.0 mm (0.551 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in) or less
Runout limit (with the disc rotor attached to the vehicle) 0.05 mm (0.0020 in) or less

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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BRC
Revision: 2006 December 2006 FX35/FX45
BRAKE CONTROL SYSTEM
VDC/TCS/ABS
PRECAUTIONS ..................................................... ..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions for Brake Control ............................. ..... 3
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 5
ON-VEHICLE SERVICE ........................................ ..... 6
Adjustment of Steering Angle Sensor Neutral Posi-
tion ...................................................................... ..... 6
Calibration of Decel G Sensor (AWD Models) .... ..... 7
SYSTEM DESCRIPTION ....................................... ..... 8
System Diagram .................................................. ..... 8
Functions ............................................................. ..... 8
VDC .................................................................. ..... 8
TCS .................................................................. ..... 8
ABS .................................................................. ..... 9
EBD .................................................................. ..... 9
Fail-Safe Function ............................................... ..... 9
VDC / TCS SYSTEM ........................................ ..... 9
ABS, EBD SYSTEM ......................................... ..... 9
Hydraulic Circuit Diagram ................................... ... 10
CAN Communication ........................................... ... 10
SYSTEM DESCRIPTION ................................. ... 10
TROUBLE DIAGNOSIS ......................................... ....11
Fail-Safe Function ............................................... .... 11
VDC/TCS SYSTEM .......................................... .... 11
ABS, EBD SYSTEM ......................................... .... 11
How to Proceed with Diagnosis .......................... .... 11
BASIC CONCEPT ............................................ .... 11
DIAGNOSIS FLOWCHART ............................. ... 12
ASKING COMPLAINTS ................................... ... 13
EXAMPLE OF DIAGNOSIS SHEET ................ ... 13
Component Installation Location ......................... ... 14
Schematic ........................................................... ... 15
Wiring Diagram — VDC — .................................. ... 16
Control Unit Input/Output Signal Standard .......... ... 22 REFERENCE VALUE FROM CONSULT-II ......
... 22
CONSULT-II Functions (VDC) ............................. ... 24
CONSULT-II MAIN FUNCTION ........................ ... 24
CONSULT-II SETTING PROCEDURE ............. ... 24
Self-Diagnosis ..................................................... ... 25
DESCRIPTION ................................................. ... 25
OPERATION PROCEDURE ............................. ... 25
ERASE MEMORY ............................................ ... 25
DISPLAY ITEM LIST ........................................ ... 26
Data Monitor ........................................................ ... 29
OPERATION PROCEDURE ............................. ... 29
DISPLAY ITEM LIST ........................................ ... 29
Active Test ........................................................... ... 31
OPERATION PROCEDURE ............................. ... 31
TEST ITEM ....................................................... ... 32
For Fast and Accurate Diagnosis ........................ ... 33
PRECAUTIONS FOR DIAGNOSIS .................. ... 33
Basic Inspection .................................................. ... 34
BRAKE FLUID AMOUNT, LEAKS, AND BRAKE
PADS INSPECTION ......................................... ... 34
POWER SYSTEM TERMINAL LOOSENESS
AND BATTERY INSPECTION .......................... ... 34
ABS WARNING LAMP, VDC OFF INDICATOR
LAMP, SLIP INDICATOR LAMP AND BRAKE
WARNING LAMP INSPECTION ...................... ... 34
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 36
Wheel Sensor Circuit ........................................... ... 36
Engine System .................................................... ... 38
VDC/TCS/ABS Control Unit Circuit ..................... ... 38
Pressure Sensor Circuit ....................................... ... 39
Steering Angle Sensor Circuit .............................. ... 40
Yaw Rate/Side G Sensor (2WD Models), Yaw Rate/
Side/Decel G Sensor (AWD Models) Circuit ........ ... 41
Solenoid and VDC Change-Over Valve Circuit ... ... 43
Actuator Motor Circuit .......................................... ... 44
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit .................................. ... 45
Stop Lamp Switch Circuit ..................................... ... 47
Brake Fluid Level Switch Circuit .......................... ... 48
When “ST ANG SEN SIGNAL” Appears on Self-

BRC-2Revision: 2006 December 2006 FX35/FX45 diagnosis Results Display ....................................
... 49
When “DECEL G SEN SET” Appears on Self-diag-
nostic Results Display (AWD Models) ................. ... 49
CAN Communication Circuit ................................ ... 50
Component Inspection ......................................... ... 50
VDC OFF SWITCH ........................................... ... 50
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 51
Excessive ABS Function Operation Frequency ... ... 51
Unexpected Pedal Reaction ................................ ... 51
The Braking Distance is Long .............................. ... 52
The ABS Function Does Not Operate ................. ... 52
Pedal Vibration or ABS Operation Sound Occurs ... 52
Vehicle Jerks During VDC/TCS/ABS Control ...... ... 53
WHEEL SENSORS ................................................ ... 55
Removal and Installation ..................................... ... 55
REMOVAL ........................................................ ... 55
INSTALLATION ................................................. ... 55 SENSOR ROTOR ...................................................
... 57
Removal and Installation ...................................... ... 57
REMOVAL ......................................................... ... 57
INSTALLATION ................................................. ... 57
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 58 Removal and Installation ...................................... ... 58
REMOVAL ......................................................... ... 58
INSTALLATION ................................................. ... 59
G SENSOR ............................................................. ... 60
Removal and Installation ...................................... ... 60
REMOVAL ......................................................... ... 60
INSTALLATION ................................................. ... 60
STEERING ANGLE SENSOR ................................ ... 61
Removal and Installation ...................................... ... 61
REMOVAL ......................................................... ... 61
INSTALLATION ................................................. ... 61

PRECAUTIONS BRC-3
[VDC/TCS/ABS]
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Revision: 2006 December 2006 FX35/FX45
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000MW
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemNFS000MX

Recommended fluid is brake fluid “DOT 3”. Refer to MA-12, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.

When installing brake piping, be sure to check torque.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlNFS000MY

During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.

Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
SBR686C

BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: 2006 December 2006 FX35/FX45

If there is a radio, antenna, or antenna lead-in wire (including wiring) near control module, VDC/TCS/ABS
function may have a malfunction or error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits, and improper wiring.

If the following components are replaced with non-genuine components or converted, VDC OFF indicator
lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorber, strut, spring, bushing, etc.), Tires, wheels (exclude specified size),
components related to brake (pad, rotor, caliper, etc.), components related to engine (muffler, ECM, etc.),
components related to body reinforcement (roll bar, tower bar, etc.).

Driving in the condition of breakage or excessive wear of suspension, tires or components related to the
brakes may cause VDC OFF indicator lamp and SLIP indicator lamp turn on, and the VDC system may
not operate properly.

When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.

When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp carves on a freeway), the VDC may not operate normally, or VDC OFF indicator lamp and SLIP
indicator lamp may turn on. However, this is not a malfunction, if normal operation can be resumed after
restarting engine.

Sudden turns (such as spin turns, acceleration turns), drifting, etc. When VDC function is OFF (VDC OFF
SW ON) may cause the G sensor system indicate a malfunction. However, this is not a malfunction, if nor-
mal operation can be resumed after restarting engine.

Change 4 tires at a time. Be sure to use specified-size tires that have the same brand name and pattern.
Wheel sensor errors can be detected be self-diagnosis when tires have wide abrasion variations or the
size is different from the genuine tires.

PREPARATION BRC-5
[VDC/TCS/ABS]
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Revision: 2006 December 2006 FX35/FX45
PREPARATIONPFP:00002
Special Service ToolsNFS000MZ
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNFS000N0
Tool number
(Kent-Moore No.)
Tool name Description
ST30720000
(J 25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.19 in) dia.
Installing rear sensor rotor
ST27863000
(—)
Drift
a: 74.5 mm (2.93 in) dia.
b: 62.5 mm (2.46 in) dia.
KV40104710
(—)
Drift
a: 76.3 mm (3.00 in) dia.
b: 67.9 mm (2.67 in) dia.
ZZA0701D
ZZA0832D
ZZA0832D
Tool name Description
1: Flare nut crowfoot
a: 10 mm (0.39 in)/ 12 mm (0.47 in)
2: Torque wrench Installing brake tube
S-NT360

BRC-6
[VDC/TCS/ABS]
ON-VEHICLE SERVICE
Revision: 2006 December 2006 FX35/FX45
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionNFS000N1
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment can not be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in this order.
4. Touch “START”. CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi- mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again. CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen. Then make sure “STR ANGLE SIG” is within 0 ± 3.5 deg. If value is more than specification, repeat steps
3 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit) ×
Removing/Installing steering angle sensor ×
Removing/Installing steering components ×
Removing/Installing suspension components ×
Change 4 tires to new ones —
Tire rotation —
Adjusting wheel alignment ×
SFIA0371E

ON-VEHICLE SERVICE BRC-7
[VDC/TCS/ABS]
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Revision: 2006 December 2006 FX35/FX45
Calibration of Decel G Sensor (AWD Models)NFS000N2
NOTE:
After removing/installing or replacing yaw rate/side/decel G sensor, ABS actuator and electric unit (control
unit), suspension components, or after adjusting wheel alignment, make sure to calibration of decel G sensor
before running vehicle.
CAUTION:
To calibrate decel G sensor, make sure to use CONSULT-II. (Adjustment can not be done without CON-
SULT-II.)
1. Stop vehicle with front wheels in straight-ahead position. CAUTION:

The work should be done at a horizontal place when vehicle is in the unloaded vehicle condi-
tion.

Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure
value.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-38, "
CONSULT-II Start Procedure" .
3. Touch “ABS”, “WORK SUPPORT” and “DECEL G-SEN CALIBRATION” on CONSULT-II screen in this order.
4. Touch “START”. CAUTION:
Set vehicle as shown in the display.
5. After approximately 10 seconds, touch “END”. (After approxi- mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
7. Run vehicle with front wheels in straight-ahead position, then stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “DECEL G-SEN” on CONSULT-II screen. Then make sure “DECEL G-SEN” is within 0 ± 0.08 G. If value is
more than specification, repeat steps 3 to 7.
9. Erase memory of ABS actuator and electric unit (control unit) and ECM.
10. Turn ignition switch OFF.
SFIA1162E

BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: 2006 December 2006 FX35/FX45
SYSTEM DESCRIPTIONPFP:00000
System DiagramNFS000N3
FunctionsNFS000N4
VDC

In addition to the TCS/ABS function, the driver steering amount and brake operation amount are detected
from steering angle sensor and pressure sensor, and the vehicle's driving status (amount of under steer-
ing / over steering) is determined from information from G sensor, wheel sensor, etc., and this information
is used to improve vehicle stability by controlling the braking and engine power to all four wheels.

SLIP indicator lamp flashes to inform the driver of VDC operation.

During VDC operation, body and brake pedal lightly vibrate and mechanical noises may be heard. This is
normal.

ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp might turn on when vehicle is sub-
ject to strong shaking or large vibration, such as when vehicle is on a turn table, a ship or a steep slope
such as bank while engine is running. In this case, restart engine on a normal road, and if ABS warning
lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off, there is no malfunction.
TCS

The wheel spin of the drive wheels is detected by ABS actuator and electric unit (control unit) from the
wheel speed signals from four wheels, so if wheel spin occurs, drive wheel right and left brake fluid pres-
sure control and engine fuel cut are performed while throttle value is restricted to reduce the engine
torque and decrease the amount of wheel spin. In addition, the degree throttle is opened is controlled to
achieve the optimum engine torque.

Depending on road circumstances, the driver may have a sluggish feel. This is normal, because the opti-
mum traction has the highest priority under TCS operation.

TCS may be activated any time vehicle suddenly accelerates, suddenly down/upshifts, or is driven on a
road with a varying surface friction coefficient.

During TCS operation, it informs a driver of system operation by flashing SLIP indicator lamp.
SFIA1160E