knock sensor INFINITI FX35 2006 Owner's Guide

TROUBLE DIAGNOSIS EC-781
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Revision: 2006 December 2006 FX35/FX45
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
Item DIAGNOSTIC TEST MODE
WORK SUP-
PORT SELF-DIAGNOS-
TIC RESULTS DATA
MONI-
TOR DATA
MONI- TOR
(SPEC) ACTIVE
TEST DTC & SRT
CONFIRMATION
DTC*1 FREEZE
FRAME
DATA*2 SRT
STATUS DTC
WORK SUP-
PORT
ENGINE CONTROL COMPONENT PARTS
INPUT
Crankshaft position sensor (POS) ××××
Camshaft position sensor
(PHASE) ××××
Mass air flow sensor ×××
Engine coolant temperature sen-
sor ×××××
Air fuel ratio sensor 1 ×××××
Heated oxygen sensor 2 ×××××
Wheel sensor ××××
Accelerator pedal position sensor ×××
Throttle position sensor ××××
Fuel tank temperature sensor ××××
EVAP control system pressure
sensor ×××
Intake air temperature sensor ××××
Knock sensor ×
Refrigerant pressure sensor ××
Closed throttle position switch
(accelerator pedal position sensor
signal) ××
Air conditioner switch ××
Park/neutral position (PNP) switch ×××
Stop lamp switch ×××
Power steering pressure sensor ×××
Battery voltage ××
Load signal ××
Snow mode switch ××
Intake valve timing control position
sensor ×××
Fuel level sensor ×××
ICC steering switch ×××
ASCD steering switch ×××
ICC brake switch ×××
ASCD brake switch ×××

DTC P0327, P0328, P0332, P0333 KS EC-1025
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Revision: 2006 December 2006 FX35/FX45
DTC P0327, P0328, P0332, P0333 KSPFP:22060
Component DescriptionNBS00470
The knock sensor is attached to the cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
On Board Diagnosis LogicNBS00471
The MIL will not light up for these diagnoses.
DTC Confirmation ProcedureNBS00472
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Start engine and run it for at least 5 seconds at idle speed.
3. If 1st trip DTC is detected, go to EC-1027, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB0021E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0327
0327
(bank 1) Knock sensor circuit low
input An excessively low voltage from the sensor
is sent to ECM.

Harness or connectors
(The sensor circuit is open or shorted.)

Knock sensor
P0332
0332
(bank 2)
P0328
0328
(bank 1) Knock sensor circuit high
input An excessively high voltage from the sensor
is sent to ECM.
P0333
0333
(bank 2)
SEF058Y

DTC P0327, P0328, P0332, P0333 KS EC-1027
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Revision: 2006 December 2006 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS00474
1. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check resistance between ECM terminals 15, 36 and ground. Refer to Wiring Diagram. NOTE:
It is necessary to use an ohmmeter which can measure more than 10 M Ω.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK KNOCK SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT-II
1. Disconnect knock sensor harness connector.
2. Check harness continuity between the following; ECM terminal 15 and knock sensor (bank1) terminal 1,
ECM terminal 36 and knock sensor (bank 2) terminal 1.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> GO TO 3.
3. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F40, F241

Harness for open or short between ECM and knock sensor
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK KNOCK SENSOR
Refer to EC-1029, "
Component Inspection" .
OK or NG
OK >> GO TO 5.
NG >> Replace knock sensor.
TER-
MINAL NO. WIRE
COLOR ITEM CONDITION DATA (DC Voltage)
15
36 W
W Knock sensor (bank 1)
Knock sensor (bank 2) [Engine is running]

Idle speed
Approximately 2.5V
Resistance: Approximately 532 - 588 k
Ω [at 20 °C (68 °F)]
Continuity should exist.
PBIB0021E

EC-1028
[VK45DE]
DTC P0327, P0328, P0332, P0333 KS
Revision: 2006 December 2006 FX35/FX45
5. CHECK GROUND CONNECTIONS
Loosen and retighten three ground screws on the body.
Refer to EC-818, "
Ground Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace ground connections.
6. CHECK KNOCK SENSOR SHIELD CIRCUIT FOR OPEN AND SHORT
1. Disconnect knock sensor harness connector.
2. Check harness continuity between knock sensor terminal 2 and ground. Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors F40, F241

Harness connectors F102, M82

Harness for open or short between knock sensor terminal 2 and ground
>> Repair open circuit or short to power in harness or connectors.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-811, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>> INSPECTION END
PBIB2195E
Continuity should exist.

DTC P0327, P0328, P0332, P0333 KS EC-1029
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Revision: 2006 December 2006 FX35/FX45
Component InspectionNBS00475
KNOCK SENSOR
Check resistance between knock sensor terminal 1 and ground.
NOTE:
It is necessary to use an ohmmeter which can measure more
than 10 M Ω.
CAUTION:
Do not use any knock sensors that have been dropped or phys-
ically damaged. Use only new ones.
Removal and InstallationNBS00476
KNOCK SENSOR
Refer to EM-248, "CYLINDER BLOCK" .
Resistance: Approximately 532 - 588 k
Ω [at 20 °C (68 °F)]
SEF111Y

EM-124
[VQ35DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45

Refer to GI-11, "Components" for symbol marks in the figure.
Disassembly and AssemblyNBS003H6
DISASSEMBLY
1. Remove the engine assembly from the vehicle, and separate transmission assembly, transfer assembly
(AWD models), front final drive assembly (AWD models) and front suspension member from the engine.
Refer to EM-113, "
ENGINE ASSEMBLY" .
2. Remove exhaust manifold. Refer to EM-26, "
EXHAUST MANIFOLD AND THREE WAY CATALYST" .
1. Reinforcement plate 2. Drive plate 3. Rear oil seal retainer
4. Cover 5. Gasket 6. Cylinder block
7. Knock sensor 8. Oil jet 9. Thrust bearing
10. Pilot converter 11. Main bearing 12. Crankshaft
13. Crankshaft key 14. Main bearing cap 15. Main bearing cap bolt
16. Main bearing beam 17. Baffle plate (2WD models) 18. Connecting rod bolt
19. Connecting rod bearing cap 20. Connecting rod bearing 21. Connecting rod
22. Snap ring 23. Piston pin 24. Piston
25. Oil ring 26. Second ring 27. Top ring
A. Refer to EM-129
B. Crankshaft side C. Chamfered
1. Cylinder block 2. Gasket 3. Water connector
4. Gasket 5. Cylinder block heater 6. Connector protector cap
PBIC2614E

EM-126
[VQ35DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45
6. Drain engine coolant by removing water drain plugs from cylin- der block both sides at “B” and “C” and cylinder block front side
at “A” as shown in the figure.
7. Remove drive plate with power tool. Fix crankshaft with a ring gear stopper [SST: KV1011770 (J44716)], and remove mounting bolts.

Loosen mounting bolts in diagonal order.
CAUTION:

Do not disassemble drive plate.

Never place drive plate with signal plate facing down.

When handling signal plate, take care not to damage or
scratch it.

Handle signal plate in a manner that prevents it from
becoming magnetized.
8. Remove the following parts:

Intake manifold collector; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .

Intake manifold; Refer to EM-24, "INTAKE MANIFOLD" .

Oil pans (lower and upper); Refer to EM-30, "OIL PAN AND OIL STRAINER" .

Front and rear timing chain case; Refer to EM-64, "TIMING CHAIN" .

Cylinder head; Refer to EM-101, "CYLINDER HEAD" .
9. Remove knock sensor.
CAUTION:
Carefully handle sensor avoiding shocks.
PBIC2610E
SEM760G

CYLINDER BLOCK EM-135
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Revision: 2006 December 2006 FX35/FX45
18. Install knock sensor.

Install knock sensor so that connector faces front of the
engine.

After installing knock sensor, connect harness connector, and
lay it out to rear of the engine.
CAUTION:

Do not tighten mounting bolts while holding connector.

If any impact by dropping is applied to knock sensor,
replace it with new one.
NOTE:

Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.

Make sure that knock sensor does not interfere with other parts.
19. Note the following, assemble in the reverse order of disassembly after this step. Drive plate

When installing drive plate to crankshaft, be sure to correctly align crankshaft side guide pin and drive
plate side guide pin hole.
–If these are not aligned correctly, engine runs roughly and “MIL” turns on.

Install drive plate and reinforcement plate as shown in the fig-
ure.

Holding ring gear with the ring gear stopper [SST:
KV10117700 (J44716)].

Tighten the mounting bolts crosswise over several times.
CAUTION:
Make sure that dowel pin is installed at the rear end of
crankshaft.
PBIC0810E
PBIC0910E

EM-248
[VK45DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45
CYLINDER BLOCKPFP:11010
ComponentsNBS003IQ
1. Knock sensor sub harness 2. Knock sensor 3. Cylinder block
4. Cover 5. Main bearing 6. Top ring
7. Second ring 8. Oil ring 9. Crankshaft key
10. Piston 11. Connecting rod 12. Snap ring
PBIC4691E

EM-250
[VK45DE]
CYLINDER BLOCK
Revision: 2006 December 2006 FX35/FX45
–Intake manifolds (upper and lower); Refer to EM-179, "INTAKE MANIFOLD" .
–Exhaust manifold; Refer to EM-183, "EXHAUST MANIFOLD AND THREE WAY CATALYST" .
–Fuel tube and fuel injector assembly; Refer to EM-194, "FUEL INJECTOR AND FUEL TUBE" .
–A/C compressor; Refer to ATC-139, "Components" .
–Ignition coil; Refer to EM-191, "IGNITION COIL" .
–Rocker cover; Refer to EM-200, "ROCKER COVER" .
–Other removable brackets
NOTE:
The figure shows an example of widely use engine stand that
can hold mating surface of transmission with drive plate and rear
plate removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
4. Drain engine oil. Refer to LU-27, "
Changing Engine Oil" .
5. Drain engine coolant from inside engine by removing water drain plugs “B” as shown in the figure.
6. Remove the following parts and related parts (The parts listed in step 3 are not included here.)

Oil pan and oil strainer; Refer to EM-187, "OIL PAN AND OIL STRAINER" .

Crankshaft pulley, front cover and timing chain; Refer to EM-203, "TIMING CHAIN" .

Camshaft; Refer to EM-215, "CAMSHAFT" .

Cylinder head; Refer to EM-232, "CYLINDER HEAD" .
7. Remove knock sensor.
CAUTION:
Carefully handle sensor, avoiding shocks.
8. Remove piston and connecting rod assembly as follows:

Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer
to EM-265, "
CONNECTING ROD SIDE CLEARANCE" .
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod bearing cap.
PBIC0085E
PBIC1265E