INFINITI FX35 2008 Service Manual

REAR PROPELLER SHAFTPR-9
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Removal and InstallationINFOID:0000000001327471
REMOVAL
1. Move the A/T select lever to N position and release the parking brake.
2. Remove the tunnel stay with power tool. Refer to RSU-5
.
3. Remove the center muffler with power tool. Refer to EX-3
.
4. Loosen mounting nuts of center bearing mounting brackets with power tool.
CAUTION:
Tighten mounting nuts temporarily.
5. For 2WD models
 Put matching marks on propeller shaft rebro joint with final
drive companion flange.
CAUTION:
For matching mark, use paint. Never damage propeller
shaft and companion flange.
For AWD models
 Put matching marks on propeller shaft flange yoke with trans- fer companion flange and on rebro joint with final drive com-
panion flange.
CAUTION:
For matching mark, use paint. Never damage propeller
shaft flange yoke, rebro jo int and companion flanges.
6. Remove propeller shaft fixing bolts and nuts.
7. Remove center bearing mounting bracket fixing nuts.
8. Remove propeller shaft. CAUTION:
If constant velocity joint was bent during prop eller shaft assembly removal, installation, or trans-
portation, its boot may be damaged. Wrap boot interference area to metal part with shop cloth or
rubber to protect boot from breakage.
INSPECTION
PDIA0744E
PDIA0402E
PDIA0470E
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PR-10
< SERVICE INFORMATION >
REAR PROPELLER SHAFT
 Inspect propeller shaft runout at measuring points. If runoutexceeds specifications, replace propeller shaft assembly. For mea-
suring point, refer to PR-4, "
On-Vehicle Inspection".
 As shown in the figure, while fixing yoke on one side, check axial play of joint. If outside the standard, replace relevant propeller
shaft.
 Check propeller shaft for bend and damage. If damage is detected, replace relevant propeller shaft.
CAUTION:
Never disassemble joints.
 Check center bearing for noise and damage. If noise or damage is
detected, replace center bearing. Refer to PR-11, "
Disassembly
and Assembly of Center Bearing".
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Avoid damaging the rebro joint boot, protect it with a shop towel or equivalent.
 Align matching marks to install propeller shaft to final drive and transfer (AWD models only) companion
flanges, and then tighten to specified torque. Refer to PR-8, "
Component".
 Install center bearing mounting bracket (Upper) with its arrow mark
facing forward.
 Adjust position of mounting bracket sliding back and forth to pre- vent play in thrust direction of center bearing insulator. Install
bracket to vehicle.
 After assembly, perform a driving test to check propeller shaft vibration. If vibration occurred, separate propeller shaft from final
drive. Reinstall companion flange after rotating it by 60, 120, 180,
240, 300 degrees. Then perform driving test and check propeller
shaft vibration again at each point.
 If propeller shaft or final drive has been replaced, connect them as follows: Propeller shaft runout limit : 0.8 mm (0.031 in)
SDIA2071E
Journal axial play : 0 mm (0 in)
SPD874
PDIA0017E
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REAR PROPELLER SHAFTPR-11
< SERVICE INFORMATION >
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1. Install the propeller shaft while aligning its matching mark A with the matching mark B on the joint as close as possible.
2. Tighten the joint bolts to the specified torque. Refer to PR-8,
"Component".
CAUTION:
Never reuse the bolts, nuts and washers.
Disassembly and Assembly of Center BearingINFOID:0000000001327472
DISASSEMBLY
1. Put matching marks on propeller shaft and center flange, then
disassemble the 1st and 2nd propeller shaft.
CAUTION:
For matching mark, use paint. Never damage the propeller
shaft flange and center flange.
2. Put matching marks onto the center flange and propeller shaft end as shown.
CAUTION:
For matching mark, use paint. Never damage propeller shaft
end and center flange.
3. Hold the center flange using the flange wrench, and remove the lock nut.
4. Remove the center flange using a commercial available bearing puller then remove washer.
SDIA2049E
SDIA1538E
SDIA1539E
Tool number : KV40104000 ( — )
SDIA1540E
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PR-12
< SERVICE INFORMATION >
REAR PROPELLER SHAFT
5. Press out the center bearing using the puller and hydraulic
press.
ASSEMBLY
1. For the 3S80A-1VL107 (VQ35DE/2WD) and 3F80A-1VL107
(VK45DE/AWD) type
 Install the center bearing with its “F” mark facing the front of
the vehicle.
For the 3F80A-1VL107 (VQ35DE/AWD) type
 Install the center bearing with its “F” mark facing the rear of the vehicle.
2. Apply multi-purpose grease to the each face of the washer, then install washer.
3. Install the center flange onto the propeller shaft with aligning the marks that are marked while removal.
4. Install and tighten the lock nut to specified torque. Refer to PR-8,
"Component".
CAUTION:
Never use the lock nut.
5. Place a piece of wood under the center flange, stake the lock nut against the propeller shaft groove. [For the 3S80A-1VL107
(VQ35DE/2WD) and 3F80A-1 VL107 (VQ35DE/AWD) type]
6. Assemble the 1st and 2nd shaft propeller shafts while aligning the matching marks that are marked during removal.
7. Install and tighten the bolts/nuts and tighten them to specified torque. Refer to PR-8, "
Component".
CAUTION:
Never reuse the bolts, nuts and washers. Tool number : ST30031000 (J-22912-01)
SDIA1541E
SDIA1542E
SDIA1543E
SDIA1538E
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SERVICE DATA AND SPECIFICATIONS (SDS)
PR-13
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SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001327473
2WD MODELS
AWD MODELS
Journal Axal PlayINFOID:0000000001327474
Unit: mm (in)
Propeller Shaft RunoutINFOID:0000000001327475
Unit : mm (in)
Applied model VQ35DE
Propeller shaft model 3S80A-1VL107
Number of joints 3
Coupling method with transmission Sleeve type
Coupling method with rear final drive Rebro joint type
Shaft length 1st (Spider to spider) 795 mm (31.30 in)
2nd (Spider to rebro joint center) 681 mm (35.51 in)
Shaft outer diameter 1st 82.6 mm (3.25 in)
2nd 82.6 mm (3.25 in)
Applied model VQ35DE VK45DE
Front Propeller shaft model 2S56A
Number of joints 2
Coupling method with transfer Sleeve type
Coupling method with front final drive Flange type
Shaft length (Spider to spider) 763 mm (30.04 in)
Shaft outer diameter 42.7 mm (1.68 in)
Rear Propeller shaft model 3F80A-1VL107 Number of joints 3
Coupling method with transfer Flange type
Coupling method with rear final drive Rebro joint type
Shaft length 1st (Spider to spider) 399 mm (15.71 in)
2nd (Spider to rebro joint center) 753 mm (29.65 in)
Shaft outer di-
ameter 1st 82.6 mm (3.25 in)
2nd 82.6 mm (3.25 in)
Model
Front propeller shaft Rear propeller shaft
2S56A 3S80A-1VL107 3F80A-1VL107
Journal axial play 0 (0)
ModelFront propeller shaft Rear propeller shaft
2S56A 3S80A-1VL107 3F80A-1VL107
Propeller shaft runout limit 0.8 (0.031)
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PS-1
STEERING
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CONTENTS
POWER STEERING SYSTEM
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
2
Precaution for Steering System ................................2
PREPARATION ...................................................4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
6
NVH Troubleshooting Chart ................................ ......6
POWER STEERING FLUID ................................7
Checking Fluid Level ........................................... ......7
Checking Fluid Leakage ............................................7
Air Bleeding Hydraulic System ..................................7
STEERING WHEEL .............................................9
On-Vehicle Inspection and Service ..................... ......9
Removal and Installation .........................................10
STEERING COLUMN .........................................12
Removal and Installation ..................................... ....12
Disassembly and Assembly .....................................14
POWER STEERING GEAR AND LINKAGE ....17
Removal and Installation .........................................17
Disassembly and Assembly .....................................19
POWER STEERING OIL PUMP .......................27
On-Vehicle Inspection and Service .........................27
Removal and Installation (VQ35DE Models) ...........28
Removal and Installation (VK45DE Models) ...........29
Disassembly and Assembly (VQ35DE Models) ......29
Disassembly and Assembly (VK45DE Models) .......32
HYDRAULIC LINE ............................................37
Component ..............................................................37
Removal and Installation .........................................39
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
41
Steering Wheel ........................................................41
Steering Angle .........................................................41
Steering Column ......................................................41
Steering Outer Socket and Inner Socket .................41
Steering Gear ..........................................................42
Oil Pump ..................................................................43
Steering Fluid ..........................................................43
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PS-2
< SERVICE INFORMATION >
PRECAUTIONS
SERVICE INFORMATION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001612911
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SUPPLEMENTAL RESTRAINT SYS-
TEM” and “SEAT BELTS” of this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the “SUPPLEMEN TAL RESTRAINT SYSTEM”.
 Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000001612914
NOTE:
 This Procedure is applied only to models with In telligent Key system and NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS).
 Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NVIS /IVIS, an electrically controlled steering lock
mechanism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-III.
Precaution for Steering SystemINFOID:0000000001327705
 In case of removing steering gear assembly, make the final tightening with grounded and unloaded vehicle
condition, and then check wheel alignment.
 Observe the following precautions when disassembling.
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PRECAUTIONSPS-3
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- Before disassembly, thoroughly clean the outside of the unit.
- Disassembly should be done in a clean work area. It is im portant to prevent the internal parts from becoming
contaminated by dirt or other foreign matter.
- For easier and proper assembly, place disassembled parts in order on a parts rack.
- Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere with
their operation.
- Do not reuse non-reusable parts.
- Before assembling, apply the specified grease to the directed parts.
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PS-4
< SERVICE INFORMATION >
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000001327706
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST27180001(J-25726-A) Removing steering wheel
ST3127S000
(J-25765-A)
Preload gauge Inspecting of sliding torque, steering torque,
and rotating torque for ball joint
HT72520000
(J-25730-A)
Ball joint remover
a: 33 mm (1.3 in)
b: 50 mm (1.97 in)
r: 11.5 mm (0.45 in) Removing steering outer socket
KV4810 5400
(J-46213)
Rear cover wrench
a: 21.6 mm (0.85 in)
b: 34.9 mm (1.37 in) Removing rear cover
KV48104400
( — )
Teflon ring correcting tool
a: 50 mm (1.97 in) dia.
b: 36 mm (1.42 in) dia.
c: 100 mm (3.94 in) Installing of rack Teflon ring
KV48103400
( — )
Torque adapter Inspecting rotating torque
S-NT544
ZZA0806D
NT546
SGIA0516E
S-NT550
ZZA0824D
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PREPARATIONPS-5
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Commercial Service ToolINFOID:0000000001327707
1. KV48102500-04
( — )
Washer
2. KV48102500-01
( — )
Eye joint
3. KV48102500-03
( — )
Bolt
4. KV48102500-02
( — )
Flare Joint
5. KV48103500
(J-26357&J-26357-10)
Pressure gauge & shut off valve Measuring oil pump relief pressure
(VQ35DE models)
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
Nut Measuring oil pump relief pressure
(VK45DE models)
Tool number
(Kent-Moore No.)
Tool name
Description
SGIA0442E
SGIA0427E
Tool name
Description
Power tool Loosening bolts and nuts
PBIC0190E
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