alternator INFINITI M35 2006 Factory Owner's Manual

SERVICE DATA AND SPECIFICATIONS (SDS)
EM-151
[VQ35DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
DRIVE BELT
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on the belt.
INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD
Unit: mm (in)
SPARK PLUG
Unit: mm (in) Deflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(48 - 57,
106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) —
KBIA1731J
Items Limit
Surface distortionIntake manifold collector (upper) 0.1 (0.004)
Intake manifold collector (lower) 0.1 (0.004)
Intake manifold 0.1 (0.004)
Exhaust manifold 0.3 (0.012)
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (Nominal)1.1 (0.043)

EM-174
[VK45DE]
DRIVE BELTS
Revision: 2006 January2006 M35/M45
DRIVE BELTSPFP:02117
ComponentsNBS004OK
Checking Drive BeltsNBS004OL
WAR NING :
Be sure to perform when engine is stopped.
Remove air duct (inlet) when inspecting drive belt for alternator, water pump and A/C compressor.
Remove front engine undercover with power tool when inspecting power steering oil pump belt.
Make sure that indicator (single line notch) of each auto tensioner is within the allowable working range
(between three line notches).
NOTE:
Check auto tensioner indication when engine is cold.
When new drive belt is installed, the range should be “A”.
The indicator notch is located on the moving side of auto tensioner for alternator, water pump and A/C
compressor belt, while it is found on the fixed side for power steering oil pump belt.
Visually check entire belt for wear, damage or cracks.
If the indicator is out of allowable working range or belt is damaged, replace belt.
Te n s i o n A d j u s t m e n tNBS004OM
Belt tensioning is not necessary, as it is automatically adjusted by auto tensioner.
Removal and InstallationNBS004ON
REMOVAL
Alternator, Water Pump and A/C Compressor Belt
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. With box wrench, and while securely holding the hexagonal part
in pulley center of auto tensioner, move wrench handle in the
direction of arrow (loosening direction of tensioner).
CAUTION:
Avoid placing hand in a location where pinching may
occur if the holding tool accidentally comes off.
Do not loosen the hexagonal part in center of drive belt
auto tensioner pulley (Do not turn it clockwise). If turned
clockwise, the complete drive belt auto tensioner must
be replaced as a unit, including the pulley.
PBIC3822E
PBIC3823E

DRIVE BELTS
EM-175
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
3. Under the above condition, insert a metallic bar of approximately 6 mm (0.24 in) in diameter (hexagonal
bar wrench shown as example in the figure) through the holding boss to lock auto tensioner pulley arm.
Leave auto tensioner pulley arm locked until belt is installed again.
4. Remove alternator, water pump and A/C compressor belt.
Power Steering Oil Pump Belt
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove front engine undercover with power tool.
3. Remove alternator, water pump and A/C compressor belt. Refer to EM-174, "
Alternator, Water Pump and
A/C Compressor Belt" .
4. While securely holding the hexagonal protrusion part of auto
tensioner pulley with box wrench, move wrench handle in the
direction of arrow (loosening direction of tensioner).
CAUTION:
Avoid placing hand in a location where pinching may occur
if holding tool accidentally comes off.
5. Under the above condition, insert a metallic bar of approximately
6 mm (0.24 in) in diameter (hexagonal bar wrench shown as
example in the figure) through the holding boss to lock auto ten-
sioner pulley arm.
Leave auto tensioner pulley arm locked until belt is installed
again.
6. Remove power steering oil pump belt.
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Make sure belt is securely installed around all pulleys.
Make sure belt is correctly engaged with the pulley groove.
Check for engine oil and engine coolant are not adhered belt and pulley groove.
Make sure that belt tension is within the allowable working range, using indicator notch on auto
tensioner. Refer to EM-174, "
Checking Drive Belts" .
PBIC1543E

EM-176
[VK45DE]
DRIVE BELTS
Revision: 2006 January2006 M35/M45
ComponentsNBS004OO
CAUTION:
The complete drive belt auto tensioner must be replaced as a unit, including the pulley.
Drive Belt Auto Tensioner and Idler PulleyNBS004OP
REMOVAL
1. Remove air duct (inlet). Refer to EM-177, "AIR CLEANER AND AIR DUCT" .
2. Remove front engine undercover with power tool.
3. Remove drive belts. Refer to EM-174, "
Removal and Installation" .
Keep auto tensioner pulley arm locked after belt is removed.
4. Remove auto tensioner and idler pulley with power tool.
Keep auto tensioner pulley arm locked to install or remove auto tensioner.
CAUTION:
Do not loosen the hexagonal part in center of drive belt auto tensioner pulley (Do not turn it clock-
wise). If turned clockwise, the complete drive belt auto tensioner must be replaced as a unit,
including the pulley.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Do not swap the pulley between new and old drive belt auto tensioner.
1.Auto tensioner (Used for alternator,
water pump and A/C compressor)2. Idler pulley 3.Auto tensioner (Used for power
steering oil pump belt)
PBIC2788E

EM-184
[VK45DE]
EXHAUST MANIFOLD AND THREE WAY CATALYST
Revision: 2006 January2006 M35/M45
5. Drain engine coolant from radiator. Refer to CO-40, "Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
6. Remove radiator. Refer to CO-43, "
RADIATOR" .
7. Remove drive belts. Refer to EM-174, "
DRIVE BELTS" .
8. Remove exhaust front tube with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove air fuel ratio sensor 1 as follows:
a. Disconnect harness connector of each air fuel ratio sensor 1.
b. Remove air fuel ratio sensor 1 on both bank with heated oxygen
sensor wrench (SST).
CAUTION:
Be careful not to damage air fuel ratio sensor 1.
Discard any air fuel ratio sensor 1 which has been
dropped onto a hard surface such as a concrete floor;
replace with a new one.
10. Remove exhaust manifold and three way catalyst (left bank) as follows:
a. Disconnect A/C piping from A/C compressor, then remove A/C compressor with power tool. Refer to AT C -
151, "REFRIGERANT LINES" .
b. Remove steering lower joint to enable steering shaft to move freely. Refer to PS-13, "
STEERING COL-
UMN" .
c. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
d. Remove nuts on bottom of engine mounting insulator (LH), and lift up left side of engine approximately 3
cm (1.18 in) with transmission jack. Refer to EM-244, "
ENGINE ASSEMBLY" .
e. Remove exhaust manifold cover (left bank).
f. Loosen nuts in the reverse order of figure to remove exhaust
manifold and three way catalyst (left bank) with power tool.
NOTE:
Disregard No. 9 to No. 12 when loosening.
11. Remove exhaust manifold and three way catalyst (right bank) as follows:
a. Remove alternator and bracket. Refer to SC-23, "
CHARGING SYSTEM" .
PBIC2333E
A : Left bank
B : Right bank
: Engine front
PBIC3300E

ENGINE ASSEMBLY
EM-247
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2006 January2006 M35/M45
Separation Work
1. Install engine slingers into front of cylinder head (left bank) and
rear of cylinder head (right bank).
2. Remove engine mounting insulators (RH and LH) under side nut with power tool.
3. Lift with hoist and separate engine and transmission assembly from front suspension member.
CAUTION:
Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
4. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
5. Remove starter motor. Refer to SC-10, "
STARTING SYSTEM" .
6. Separate engine from transmission assembly. Refer to AT-271, "
TRANSMISSION ASSEMBLY" .
7. Remove engine mounting insulators (RH and LH) and brackets (RH and LH) from engine with power tool.
8. Remove rear engine mounting member and engine mounting insulator (rear) from transmission.
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
For a location with a positioning pin, insert it securely into hole of mating part.
For a part with a specified installation orientation, refer to component figure in EM-244, "Components" .
When installing engine mounting brackets (RH and LH) on cylin-
der block, tighten two upper bolts (shown as “A” in the figure)
first. Then tighten two lower bolts (shown as “B” in the figure).
NOTE:
Figure shows LH bank.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedure for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.Slinger bolts:
:33.4 Nꞏm (3.4 kg-m, 25 ft-lb)
PBIC2447E
PBIC3305E

IDX-2
ALPHABETICAL INDEX
A
A/C air flow ...................................................... ATC-37
A/C component layout ..................................... ATC-25
A/C compressor mounting ........... ATC-155, ATC-158,
ATC-159
, ATC-160, ATC-162, ATC-164, ATC-165,
ATC-167
, ATC-168, ATC-169
A/C compressor precaution ............................. ATC-12
A/C compressor special service tool ................ ATC-16
A/C control operation (auto A/C) ...................... ATC-33
A/C diagnostic work flow (auto A/C) .............. ATC-111
A/C evaporator ............................................... ATC-168
A/C HFC134a (R134a) system precaution ........ ATC-6
A/C HFC134a (R134a) system service procedure .......
ATC-151
A/C HFC134a (R134a) system service tools ... ATC-17
A/C HFC134a system service equipment precaution ...
ATC-13
A/C lubricant (R134a) ...................................... ATC-26
A/C lubrication oil ........................................... ATC-174
A/C operational check ...................................... ATC-64
A/C self-diagnoses (auto A/C) ........ ATC-55, ATC-111
A/C service data specification ........................ ATC-174
A/C system description (auto A/C) ................... ATC-29
A/C trouble diagnoses (auto A/C) .................... ATC-40
A/C, A - Wiring diagram ................................... ATC-46
A/T fluid checking ...................... AT-13, AT-53, MA-29
A/T fluid cooler cleaning .................................... AT-14
A/T fluid replacement ............................. AT-12, MA-31
A/T fluid temperature sensor ........................... AT-135
A/T IND - Wiring diagram .................................... DI-57
A/T self-diagnoses ............................... AT-92, AT-103
A/T shift lock system ........................................ AT-229
A/T shift lock system - Wiring diagram ............ AT-230
A/T trouble diagnoses ........................................ AT-44
Accelerator control system ............................... ACC-3
Accelerator pedal position (APP) sensor ........ EC-626,
EC-633
, EC-647, EC-1358, EC-1365, EC-1379
Accelerator pedal released position learning .... EC-95,
EC-806
AF1B1-Wiring diagram ...... EC-249, EC-258, EC-267,
EC-277
, EC-657, EC-972, EC-981, EC-990, EC-1000,
EC-1389
AF1B2-Wiring diagram ...... EC-251, EC-260, EC-269,
EC-279
, EC-659, EC-974, EC-983, EC-992, EC-1002,
EC-1391
AF1HB1-Wiring diagram .................... EC-183, EC-905
AF1HB2-Wiring diagram .................... EC-185, EC-907
Air bag .............................................................. SRS-3
Air bag precautions ........................................... SRS-3
Air cleaner and air duct(VK45DE) ................... EM-177
Air cleaner and air duct(VQ35DE) .................... EM-17
Air cleaner filter replacement ............................ MA-25
Air cleaner filter replacement(VQ35DE) ........... MA-18
Air cleaner filter(VQ35DE) ................................ EM-18
Air conditioner cut control .................... EC-35, EC-745
Air flow meter - See Mass air flow sensor ...... EC-205,
EC-214
, EC-927, EC-936
Air fuel ratio sensor 1 ......... EC-246, EC-256, EC-265, EC-274
, EC-655, EC-969, EC-979, EC-988, EC-997,
EC-1387
Air fuel ratio sensor 1 heater ............. EC-182, EC-904
Air mix. door motor ......................... ATC-83, ATC-141
Alternator ........................................................... SC-23
Ambient sensor ............................. ATC-113, ATC-126
Angular tightening application ............................. EM-6
Angular tightening application(VK45DE) ........ EM-164
APPS1 - Wiring diagram ................. EC-628, EC-1360
APPS2 - Wiring diagram ................. EC-635, EC-1367
APPS3 - Wiring diagram ................. EC-649, EC-1381
ASC/BS - Wiring diagram ............... EC-587, EC-1313
ASC/SW - Wiring diagram .............. EC-570, EC-1296
ASCBOF - Wiring diagram .............. EC-708, EC-1450
ASCD .................................................. EC-36, EC-746
ASCD (automatic speed control device) ........... ACS-3
ASCIND - Wiring diagram ............... EC-715, EC-1457
AT indicator lamp ................................................ DI-56
Auto air conditioner - Wiring diagram ............. ATC-46
Auto amp ...................................................... ATC-125
Auto anti-dazzling inside mirror .......... GW-71, GW-72
Automatic amplifier ........... ATC-53, ATC-66, ATC-125
Automatic transmission fluid replacement ........ MA-32
AWD - Wiring diagram ....................................... TF-17
Axle ................................................................... MA-37
B
Back-up lamp ................................................... LT-246
Basic inspection .................................. EC-77, EC-788
Battery ................................................................. SC-4
Battery current sensor ....... EC-537, EC-543, EC-549,
EC-555
, EC-1263, EC-1269, EC-1275, EC-1281
Battery/Starting/Charging System Tester .......... SC-28
Battery/Starting/Charging System Tester(Battery) SC-7
Battery/Starting/Charging System Tester(Starting
system) .............................................................. SC-13
BCM (Body control module) .............................. BCS-3
Block heater(VK45DE) .................................... EM-249
Block heater(VQ35DE) ................................... EM-123
Blower motor ................................... ATC-89, ATC-132
Blower unit .................................................... ATC-130
Brake fluid level ................................................ MA-35
Brake hydraulic line ........................................... BR-12
Brake inspection ............................................... MA-36
Brake lines and cables inspection .................... MA-35
Brake pedal .......................................................... BR-6
Brake switch ................................... EC-598, EC-1329
BRK/SW - Wiring diagram .............. EC-600, EC-1331
Bulb specifications ........................................... LT-315
Bumper, front ...................................................... EI-11
Bumper, rear ....................................................... EI-14
C
Camshaft inspection(VK45DE) ....................... EM-216
Camshaft inspection(VQ35DE) ......................... EM-86
Camshaft position sensor (PHASE) EC-383, EC-1106
Camshaft(VK45DE) ........................................ EM-215

IDX-4
ALPHABETICAL INDEX
Electronic ignition (EI) system ............. EC-33, EC-743
Engine control module (ECM) .......... EC-496, EC-1215
Engine control system diagram ........... EC-30, EC-740
Engine coolant temperature sensor (ECTS) ... EC-226,
EC-238
, EC-948, EC-961
Engine coolant(VK45DE) .................................. CO-40
Engine coolant(VQ35DE) ................................. CO-11
Engine oil filter replacement ............................. MA-26
Engine oil filter replacement(VQ35DE) ............. MA-19
Engine oil precautions .......................................... GI-8
Engine oil replacement(VQ35DE) ..................... MA-18
Engine oil(VK45DE) ........................................... LU-26
Engine oil(VQ35DE) ............................................ LU-7
Engine removal(VK45DE) ............................... EM-244
Engine removal(VQ35DE) .............................. EM-113
Engine room cover ............................................ EM-14
Engine room cover(VK45DE) ......................... EM-173
ETC1 - Wiring diagram .................... EC-614, EC-1345
ETC2 - Wiring diagram .................... EC-609, EC-1340
ETC3 - Wiring diagram .................... EC-620, EC-1352
EVAP canister ...................................... EC-42, EC-752
EVAP canister purge volume control solenoid valve ....
EC-412
, EC-420, EC-1132, EC-1140
EVAP canister vent control valve ...... EC-427, EC-434,
EC-1147
, EC-1154
EVAP control system (small leak) diagnosis .. EC-403,
EC-466
, EC-1124, EC-1185
EVAP control system pressure sensor ........... EC-440,
EC-443
, EC-450, EC-1160, EC-1163, EC-1170
EVAP control system purge flow monitoring diagnosis
EC-398
, EC-1119
EVAP vapor lines inspection ................. MA-21, MA-28
Evaporative emission (EVAP) system . EC-39, EC-749
Evaporator ..................................................... ATC-168
Exhaust manifold(VK45DE) ............................ EM-183
Exhaust system ................................................... EX-3
Exhaust system inspection ..................... EX-3, MA-29
Expansion valve ............................................. ATC-169
F
F/FOG - Wiring diagram ................................... LT-197
F/PUMP - Wiring diagram ................ EC-686, EC-1428
Final drive pre-inspection .................. FFD-16, RFD-19
Final drive removal and installation .. FFD-13, RFD-16
Floor trim ............................................................. EI-50
Flow charts ......................................................... GI-28
Fluid temperature sensor (A/T) ........................ AT-135
Fluorescent leak detector .............................. ATC-170
FPCM - Wiring diagram ................... EC-527, EC-1253
Freeze frame data ............................... EC-59, EC-770
Front brake solenoid valve ................. AT-151, AT-153
Front bumper ...................................................... EI-11
Front combination lamp removal and installation LT-76
Front door ............................. BL-190, BL-196, GW-63
Front passenger air bag .................................. SRS-42
Front seat belt .................................................... SB-30
Front seat belt pre-tensioner ..... SB-2, SRS-3, SRS-47
Front washer ...................................................... WW-4
Front wiper ......................................................... WW-4
FTS - Wiring diagram ....................................... AT-136
FTTS - Wiring diagram .... EC-345, EC-350, EC-1068,
EC-1073
Fuel cut control (at no load high engine speed) EC-34,
EC-744
Fuel filter replacement ......................................... FL-4
Fuel gauge ............................................................ DI-5
Fuel injection system (Bank 1) ......... EC-321, EC-332,
EC-1044
, EC-1055
Fuel injection system (Bank 2) ......... EC-321, EC-332,
EC-1044
, EC-1055
Fuel injector ................................................... EC-1420
Fuel injector and fuel tube(VK45DE) .............. EM-193
Fuel injector and fuel tube(VQ35DE) ................ EM-45
Fuel level sensor EC-475, EC-477, EC-479, EC-1194,
EC-1196
, EC-1198
Fuel line inspection .................................. FL-3, MA-25
Fuel line inspection(VQ35DE) .......................... MA-18
Fuel precautions ................................................... GI-6
Fuel pressure check ........................... EC-98, EC-809
Fuel pressure release ......................... EC-98, EC-809
Fuel pump ....................................... EC-685, EC-1427
Fuel pump and gauge .......................................... FL-4
Fuel pump control module .............. EC-525, EC-1251
Fuel pump dropping resistor ........... EC-525, EC-1251
Fuel system ......................................................... FL-3
Fuel tank ............................................................ FL-10
Fuel tank temperature sensor .......... EC-343, EC-349,
EC-1066
, EC-1072
Fuel tank vacuum relief valve ............. EC-42, EC-752
FUELB1 - Wiring diagram EC-323, EC-334, EC-1046,
EC-1057
FUELB2 - Wiring diagram EC-325, EC-336, EC-1048,
EC-1059
Fuse .................................................................. PG-17
Fuse and fusible link box ................................ PG-112
Fusible link ........................................................ PG-17
G
Gauges ................................................................. DI-5
Generator ........................................................... SC-23
Generator - See Alternator ................................ SC-23
Glass ........................ GW-11, GW-61, GW-63, GW-67
Grille - See Exterior ............................................ EI-16
Ground distribution ........................................... PG-46
H
H/LAMP - Wiring diagram ....................... LT-13
, LT-48
Harness connector .......................................... PG-102
Harness layout .................................................. PG-63
Hazard warning lamp ....................................... LT-211
Headlamp removal and installation .................... LT-76
Headlining - See Roof trim .................................. EI-52
Heated oxygen sensor 2 (bank 1) .... EC-286, EC-297,
EC-310
, EC-1009, EC-1020, EC-1033
Heated oxygen sensor 2 (bank 2) .... EC-286, EC-297,

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
Revision: 2006 January2006 M35/M45
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
GENERAL MAINTENANCE ....................................... 4
Explanation of General Maintenance ....................... 4
PERIODIC MAINTENANCE ....................................... 7
Introduction of Periodic Maintenance ....................... 7
Schedule 1 ............................................................... 8
EMISSION CONTROL SYSTEM MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
Schedule 2 ............................................................. 10
EMISSION CONTROL SYSTEM MAINTE-
NANCE ................................................................ 10
CHASSIS AND BODY MAINTENANCE .............. 11
RECOMMENDED FLUIDS AND LUBRICANTS ...... 12
Fluids and Lubricants ............................................. 12
SAE Viscosity Number ........................................... 13
GASOLINE ENGINE OIL .................................... 13
Anti-Freeze Coolant Mixture Ratio ......................... 13
ENGINE MAINTENANCE (VQ35DE ENGINE) ......... 14
Checking Drive Belts .............................................. 14
Drive Belts Tension Adjustment ............................. 14
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 15
A/C COMPRESSOR BELT ................................. 15
Changing Engine Coolant ...................................... 15
DRAINING ENGINE COOLANT ......................... 15
REFILLING ENGINE COOLANT ........................ 16
FLUSHING COOLING SYSTEM ......................... 17
Checking Fuel Lines ............................................ ... 18
Changing Air Cleaner Filter .................................... 18
VISCOUS PAPER TYPE ..................................... 18
Changing Engine Oil .............................................. 18
Changing Oil Filter ................................................. 19
REMOVAL ........................................................
... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ............... 20
Changing Spark Plugs (Platinum-Tipped Type) ..... 20
REMOVAL ........................................................
... 20INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 21
Checking EVAP Vapor Lines .................................. 21
ENGINE MAINTENANCE (VK45DE ENGINE) ......... 22
Checking Drive Belts .............................................. 22
Tension Adjustment .............................................
... 22
Changing Engine Coolant ....................................... 22
DRAINING ENGINE COOLANT .......................... 22
REFILLING ENGINE COOLANT ......................... 23
FLUSHING COOLING SYSTEM ......................... 24
Checking Fuel Lines ............................................ ... 25
Changing Air Cleaner Filter .................................... 25
VISCOUS PAPER TYPE ..................................... 25
Changing Engine Oil ............................................
... 25
Changing Oil Filter .................................................. 26
REMOVAL ........................................................
... 26
INSTALLATION ................................................... 26
INSPECTION AFTER INSTALLATION ................ 27
Changing Spark Plugs (Platinum-Tipped Type) ...... 27
REMOVAL ........................................................
... 27
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 28
Checking EVAP Vapor Lines .................................. 28
CHASSIS AND BODY MAINTENANCE ................... 29
Checking Exhaust System ...................................... 29
Checking A/T Fluid ................................................. 29
Changing A/T Fluid ................................................. 31
Checking Transfer Fluid ......................................... 31
Changing Transfer Fluid ......................................... 32
Checking Propeller Shaft ........................................ 32
Checking Differential Gear Oil ................................ 32
Changing Differential Gear Oil ................................ 33
Balancing Wheels (Bonding Weight Type) ............. 33
REMOVAL ........................................................
... 33
WHEEL BALANCE ADJUSTMENT ..................... 33
Tire Rotation ........................................................... 35
Checking Brake Fluid Level and Leaks .................. 35
Checking Brake Lines and Cables ......................... 35
Changing Brake Fluid ............................................. 35
Checking Disc Brake .............................................. 36

MA-14
ENGINE MAINTENANCE (VQ35DE ENGINE)
Revision: 2006 January2006 M35/M45
ENGINE MAINTENANCE (VQ35DE ENGINE)PFP:10001
Checking Drive BeltsNLS0007H
WAR NING :
Be sure to perform when engine is stopped.
1. Inspect belts for cracks, fraying, wear and oil. If necessary, replace.
2. Inspect drive belt deflection or tension at a point on belt midway
between pulleys.
Inspection should be done only when engine is cold, or over
30 minutes after engine is stopped.
Measure the belt tension with belt tension gauge (Commercial
service tool: BT3373-F or equivalent) at points marked
shown in the figure.
When measuring the deflection, apply 98 N (10 kg, 22 lb) at
the marked point.
Adjust if the belt deflection exceeds the limit or if the belt ten-
sion is not within specifications.
CAUTION:
When checking the belt deflection or the tension immediately after installation, first adjust it to
the specified value. Then, after turning crankshaft two turns or more, re-adjust to the specified
value to avoid variation in deflection between pulleys.
Tighten idler pulley lock nut by hand and measure the deflection or the tension without loose-
ness.
Belt Deflection and Tension
*: If belt tension gauge cannot be installed at check points shown, check drive belt tension at different location on belt.
Drive Belts Tension AdjustmentNLS0007I
CAUTION:
When belt is replaced with a new one, adjust it to value for “New belt” to accommodate for insuffi-
cient adaptability with pulley grooves.
When deflection or tension of belt being used exceeds “Limit”, adjust it to value for “After adjust-
ment”.
When checking belt deflection or tension immediately after installation, first adjust it to the speci-
fied value. Then, after turning crankshaft two turns or more, re-adjust to the specified value to
avoid variation in deflection between pulleys.
When installing belt, make sure that it is correctly engaged with pulley grooves.
Keep engine oil, working fluid and engine coolant away from belt and pulley grooves.
Do not twist or bend belt excessively.
KBIA1731J
ItemsDeflection adjustment Unit: mm (in) Tension adjustment* Unit: N (kg, lb)
Used belt
New beltUsed belt
New belt
Limit After adjustment Limit After adjustment
Alternator and
power steering
oil pump belt7 (0.28)4 - 5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)294 (30, 66)730 - 818
(74.5 - 83.5,
164 - 184)838 - 926
(85.5 - 94.5,
188 - 208)
A/C compressor
belt12 (0.47)9 - 10
(0.35 - 0.39)8 - 9
(0.31 - 0.35)196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(48 - 57,
106 - 126)
Applied pushing
force98 N (10 kg, 22 lb) —
PortionBelt tightening method for adjustment
Alternator and power steering oil pump belt Adjusting bolt on idler pulley
A/C compressor belt Adjusting bolt on idler pulley