release fuel pressure INFINITI M35 2006 Factory Owner's Manual

EC-756
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ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2006 January2006 M35/M45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionNBS0059V
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WAR NING :
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: FLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-809, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

BASIC SERVICE PROCEDURE
EC-805
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Revision: 2006 January2006 M35/M45
29. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With CONSULT-II
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect CONSULT-II to the vehicle.
7. Make sure that no (1st trip) DTC is displayed in “SELF-DIAG RESULTS” mode.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
30. CHECK AIR FUEL RATIO (A/F) SENSOR 1 FUNCTION
With GST
1. Turn ignition switch OFF and wait at a least 10 seconds.
2. Start engine and warm it up to normal operating temperature.
3. Drive the vehicle at a speed of 80 km/h (50 MPH) for a few minutes in D position.
NOTE:
Keep the accelerator pedal as steady as possible during the cruising.
4. Release the accelerator pedal fully until the vehicle speed decreases to 50 km/h (30 MPH).
NOTE:
Never apply brake during releasing the accelerator pedal.
5. Repeat steps 3 to 4 for 5 times.
6. Stop the vehicle and connect GST to the vehicle.
7. Make sure that no (1st trip) DTC is displayed.
OK or NG
OK >> GO TO 4.
NG >> GO TO 31.
31. DETECT MALFUNCTIONING PART
Check the following.
Check fuel pressure regulator, and repair or replace if necessary. Refer to EC-809, "Fuel Pressure Check"
.
Check mass air flow sensor and its circuit, and repair or replace if necessary. Refer to EC-927, "DTC
P0101 MAF SENSOR" and EC-936, "DTC P0102, P0103 MAF SENSOR" .
Check fuel injector and its circuit, and repair or replace if necessary. Refer to EC-1420, "FUEL INJEC-
TOR" .
Check engine coolant temperature sensor and its circuit, and repair or replace if necessary. Refer to EC-
948, "DTC P0117, P0118 ECT SENSOR" and EC-961, "DTC P0125 ECT SENSOR" .
OK or NG
OK >> GO TO 33.
NG >> 1. Repair or replace.
2. GO TO 32.

BASIC SERVICE PROCEDURE
EC-809
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Revision: 2006 January2006 M35/M4513. If idle speed and ignition timing are not within the specification, Idle Air Volume Learning will not be carried
out successfully. In this case, find the cause of the incident by referring to the Diagnostic Procedure below.
DIAGNOSTIC PROCEDURE
If idle air volume learning cannot be performed successfully, proceed as follows:
1.Check that throttle valve is fully closed.
2.Check PCV valve operation.
3.Check that downstream of throttle valve is free from air leakage.
4.When the above three items check out OK, engine component parts and their installation condi-
tion are questionable. Check and eliminate the cause of the incident.
It is useful to perform EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
5.If any of the following conditions occur after the engine has started, eliminate the cause of the
incident and perform Idle Air Volume Learning all over again:
Engine stalls.
Erroneous idle.
Fuel Pressure CheckNBS005AD
FUEL PRESSURE RELEASE
With CONSULT-II
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in “WORK SUPPORT”
mode with CONSULT-II.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
Without CONSULT-II
1. Remove fuel pump fuse (1) located in IPDM E/R (2).
2. Start engine.
3. After engine stalls, crank it 2 or 3 times to release all fuel pres-
sure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel
pressure cannot be completely released because Y50 models do not have fuel return system.
Use Fuel Pressure Gauge Kit (J-44321) to check fuel pressure.
1. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
ITEM SPECIFICATION
Idle speed 650
50 rpm (in P or N position)
Ignition timing 12
5 BTDC (in P or N position)
SEF214Y
PBIB2697E

TROUBLE DIAGNOSIS
EC-849
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Revision: 2006 January2006 M35/M45
4. Touch “START (NISSAN BASED VHCL)”.
5. Touch “ENGINE”.
If “ENGINE” is not indicated, go to GI-40, "
CONSULT-II Data
Link Connector (DLC) Circuit" .
6. Perform each diagnostic test mode according to each service
procedure.
For further information, see the CONSULT-II Operation Manual.
WORK SUPPORT MODE
Work Item
BCIA0029E
BCIA0030E
BCIA0031E
WORK ITEM CONDITION USAGE
FUEL PRESSURE RELEASE
FUEL PUMP WILL STOP BY TOUCHING “START” DUR-
ING IDLING.
CRANK A FEW TIMES AFTER ENGINE STALLS.When releasing fuel pressure
from fuel line
IDLE AIR VOL LEARN
THE IDLE AIR VOLUME THAT KEEPS THE ENGINE
WITHIN THE SPECIFIED RANGE IS MEMORIZED IN
ECM.When learning the idle air volume
SELF-LEARNING CONT
THE COEFFICIENT OF SELF-LEARNING CONTROL
MIXTURE RATIO RETURNS TO THE ORIGINAL COEF-
FICIENT.When clearing the coefficient of
self-learning control value

DTC P0133, P0153 A/F SENSOR 1
EC-999
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Revision: 2006 January2006 M35/M45
Intake air leaks
Exhaust gas leaks
Incorrect fuel pressure
Lack of fuel
Fuel injector
Incorrect PCV hose connection
PCV valve
Mass air flow sensor
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1minute under no load.
6. Let engine idle for 1 minute.
7. Increase the engine speed up to 4,000 to 5,000 rpm and keep it for 10 seconds.
8. Fully release accelerator pedal and then let engine idle for about 1 minute.
9. Select Service $07 with GST.
If the 1st trip DTC is displayed, go to EC-1003, "
Diagnostic Procedure" .

EC-1052
[VK45DE]
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION
Revision: 2006 January2006 M35/M45
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-809, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1427, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-809, "FUEL PRESSURE CHECK" .)
Fuel lines
Fuel filter for clogging
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-927, "
DTC P0101 MAF SENSOR" .
7. CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
2.0 - 6.0 gꞏm/sec: at idling
7.0 - 20.0 gꞏm/sec: at 2,500 rpm
2.0 - 6.0 gꞏm/sec: at idling
7.0 - 20.0 gꞏm/sec: at 2,500 rpm
PBIB0133E

DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION
EC-1063
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Revision: 2006 January2006 M35/M45
4. CHECK FUEL PRESSURE
1. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
2. Install fuel pressure gauge and check fuel pressure. Refer to EC-809, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1427, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-809, "FUEL PRESSURE CHECK" .)
>> Repair or replace.
6. CHECK MASS AIR FLOW SENSOR
With CONSULT-II
1. Install all removed parts.
2. Check “MASS AIR FLOW” in “DATA MONITOR” mode with CONSULT-II.
With GST
1. Install all removed parts.
2. Check mass air flow sensor signal in Service $01 with GST.
OK or NG
OK (With CONSULT-II)>>GO TO 7.
OK (Without CONSULT-II)>>GO TO 8.
NG >> Check connectors for rusted terminals or loose connections in the mass air flow sensor circuit or
grounds. Refer to EC-927, "
DTC P0101 MAF SENSOR" .
7. CHECK FUNCTION OF FUEL INJECTOR
With CONSULT-II
1. Start engine.
2. Perform “POWER BALANCE” in “ACTIVE TEST” mode with
CONSULT-II.
3. Make sure that each circuit produces a momentary engine
speed drop.At idling: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)
2.0 - 6.0 gꞏm/sec: at idling
7.0 - 20.0 gꞏm/sec: at 2,500 rpm
2.0 - 6.0 gꞏm/sec: at idling
7.0 - 20.0 gꞏm/sec: at 2,500 rpm
PBIB0133E

DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
EC-1089
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Revision: 2006 January2006 M35/M45
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.
7. CHECK FUNCTION OF IGNITION COIL-II
1. Turn ignition switch OFF.
2. Disconnect spark plug and connect a known-good spark plug.
3. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded metal portion.
OK or NG
OK >> GO TO 8.
NG >> Check ignition coil, power transistor and their circuits. Refer to EC-1407, "
IGNITION SIGNAL" . Spark should be generated.
PBIB2697E
PBIB2325E
Spark should be generated.

EC-1090
[VK45DE]
DTC P0300 - P0308 MULTIPLE CYLINDER MISFIRE, NO. 1 - 8 CYLINDER MIS-
FIRE
Revision: 2006 January2006 M35/M45
8. CHECK SPARK PLUG
Check the initial spark plug for fouling, etc.
OK or NG
OK >> Replace spark plug(s) with standard type one(s). For
spark plug type, refer to EM-191, "
SPARK PLUG (PLAT-
INUM-TIPPED TYPE)" .
NG >> 1. Repair or clean spark plug.
2. GO TO 9.
9. CHECK FUNCTION OF IGNITION COIL-III
1. Reconnect the initial spark plugs.
2. Crank engine for about 3 seconds, and recheck whether spark is generated between the spark plug and
the grounded portion.
OK or NG
OK >>INSPECTION END
NG >> Replace spark plug(s) with standard type one(s). For spark plug type, refer to EM-191, "
SPARK
PLUG (PLATINUM-TIPPED TYPE)" .
10. CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-233, "
CHECKING COMPRESSION PRESSURE" .
OK or NG
OK >> GO TO 11.
NG >> Check pistons, piston rings, valves, valve seats and cylinder head gaskets.
11 . CHECK FUEL PRESSURE
1. Install all removed parts.
2. Release fuel pressure to zero. Refer to EC-809, "
FUEL PRESSURE RELEASE" .
3. Install fuel pressure gauge and check fuel pressure. Refer to EC-809, "
FUEL PRESSURE CHECK" .
OK or NG
OK >> GO TO 13.
NG >> GO TO 12.
12. DETECT MALFUNCTIONING PART
Check the following.
Fuel pump and circuit (Refer to EC-1427, "FUEL PUMP" .)
Fuel pressure regulator (Refer to EC-809, "FUEL PRESSURE CHECK" .)
Fuel lines
Fuel filter for clogging
>> Repair or replace.
SEF156I
Spark should be generated.
At idle: Approximately 350 kPa (3.57 kg/cm
2 , 51 psi)

EC-1116
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DTC P0420, P0430 THREE WAY CATALYST FUNCTION
Revision: 2006 January2006 M35/M45
5. CHECK FUEL INJECTORS
1. Stop engine and then turn ignition switch ON.
2. Check voltage between ECM terminals 21, 22, 23, 40, 41, 42,
44, 63 and ground with CONSULT-II or tester.
Refer to Wiring Diagram for fuel injectors, EC-1421, "
Wiring Dia-
gram" .
OK or NG
OK >> GO TO 6.
NG >> Perform EC-1422, "
Diagnostic Procedure" .
6. CHECK FUNCTION OF IGNITION COIL-I
CAUTION:
Do the following procedure in the place where ventilation is good without the combustible.
1. Turn ignition switch OFF.
2. Remove fuel pump fuse (1) in IPDM E/R (2) to release fuel pres-
sure.
NOTE:
Do not use CONSULT-II to release fuel pressure, or fuel pres-
sure applies again during the following procedure.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel
pressure.
5. Turn ignition switch OFF.
6. Remove all ignition coil harness connectors to avoid the electri-
cal discharge from the ignition coils.
7. Remove ignition coil and spark plug of the cylinder to be checked.
8. Crank engine for 5 seconds or more to remove combustion gas in the cylinder.
9. Connect spark plug and harness connector to ignition coil.
10. Fix ignition coil using a rope etc. with gap of 13 - 17 mm
between the edge of the spark plug and grounded metal portion
as shown in the figure.
11. Crank engine for about 3 seconds, and check whether spark is
generated between the spark plug and the grounded metal por-
tion.
CAUTION:
Do not approach to the spark plug and the ignition coil
within 50cm. Be careful not to get an electrical shock
while checking, because the electrical discharge voltage
becomes 20kV or more.
It might cause to damage the ignition coil if the gap of more than 17 mm is taken.
NOTE:
When the gap is less than 13 mm, the spark might be generated even if the coil is malfunctioning.
OK or NG
OK >> GO TO 10.
NG >> GO TO 7.Battery voltage should exist.
PBIB1527E
Spark should be generated.
PBIB2697E
PBIB2325E