clutch INFINITI QX4 2001 Factory Service Manual

SMT945C
Control ValveNBTF0081S04ICheck oil filter screen for damage. If any is found, replace with
new one.
SMT946CA
ICheck resistance between terminals of 4WD solenoid valve,
2-4WD shift solenoid valve and transfer fluid temperature sen-
sor.
Resistance:
Refer to ªCOMPONENT INSPECTIONº, TF-111.
SMT947C
ICheck sliding faces of control valves and plugs for abnormal-
ity. If any is found, replace the control valve assembly with new
one.
CAUTION:
Replace control valve body together with clutch return spring
as a set.
Control valve:
Refer to SDS, TF-157.
SMT948C
ICheck each control valve spring for damage or distortion, and
also check its free length, outer diameter and wire diameter. If
any damage or fatigue is found, replace control valve body with
new one.
IReplace control valve body together with clutch return
spring as a set.
Inspection standard:
Refer to SDS, TF-157.
SMT949C
ClutchNBTF0081S05ICheck drive plate and driven plate facings for damage, cracks
or other abnormality. If any, replace with new one.
ICheck the thickness of drive plate and driven plate facings.
Inspection standard:
Refer to SDS, TF-158.
CAUTION:
IMeasure facing thickness at 3 points to take an average.
ICheck all the drive and driven plates.
ICheck return spring for damage or deformation.
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REPAIR FOR COMPONENT PARTS
Center Case (Cont'd)
TF-139

SMT911D
9. Install bolts as shown in the figure, and tighten them to speci-
fied torque.
Bolt symbol a b *c d e f
Length under head
mm (in)38
(1.50)43.5
(1.713)62
(2.44)19
(0.75)52
(2.05)47
(1.85)
Q'ty 1732111
Tightening torque
N´m (kg-m, in-lb)6.9 - 8.8 (0.70 - 0.90, 61.1 - 77.9)
*: Tighten with oil strainer.
SMT920C
10. Install control valve assembly to center case, and tighten bolts.
: 6.9 - 8.8 N´m (0.70 - 0.90 kg-m, 61.1 - 77.9 in-lb)
SMT921C
11. Secure terminal body with snap ring.
SMT919C
12. Apply ATF or petroleum jelly to O-rings, and install them to oil
strainer.
CAUTION:
Do not reuse snap ring.
13. Install oil strainer to control valve assembly.
14. Install mainshaft and clutch drum to center case. Refer to
ªMainshaft and Clutch Drumº, TF-149.
15. Install front case assembly and rear case assembly. Refer to
ªFinal Assemblyº, TF-153.
SMT917C
Clutch PistonNBTF0083S051. Apply ATF to D-ring and lip seal, and install them to clutch pis-
ton.
ASSEMBLY
Center Case (Cont'd)
TF-148

SMT969C
2. Set clutch piston to a clutch piston attachment (KV31103400).
SMT970C
3. Set the clutch piston attachment to center case, and install
clutch piston, tap it lightly.
4. Install slide needle bearing race to clutch piston.
SMT915C
5. Remove all the liquid gasket from oil pressure check port and
inside center case. With oil pressure check plug threaded in 1
or 2 pitches, apply gasket fluid 1215 (Three Bond) to the thread
of plug, and tighten.
: 10 - 17 N´m (1.0 - 1.7 kg-m, 87 - 148 in-lb)
6. Install mainshaft and clutch drum. Refer to ªMainshaft and
Clutch Drumº, TF-149.
SMT972C
Mainshaft and Clutch DrumNBTF0083S061. Install drive plates, driven plates and press flange to clutch
hub.
2. Place clutch hub on a surface plate and measure dimension
ªAº between snap ring mounting surface of press flange and
clutch drum sliding face of clutch hub.
CAUTION:
Measure at least 2 points, and take an average.
SMT973C
3. Measure dimension ªBº between the gear end of mainshaft
and the snap ring mounting portion.
4. Calculate end play using dimension ªAº and dimension ªBº
(obtained in steps 2 and 3), and select proper retaining plate
so that the end play is within specifications.
Calculation formula:
End play = B þ A þ Retaining plate thickness
Standard end play:
0.2 - 0.5 mm (0.008 - 0.020 in)
Retaining plate:
Refer to SDS, TF-158.
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ASSEMBLY
Center Case (Cont'd)
TF-149

SMT974C
5. Install clutch drum, needle bearing and clutch hub to
mainshaft, and secure them with snap ring.
IDo not reuse snap ring.
SMT975C
6. Install each clutch to clutch drum.
SMT911C
7. Align the notch of return spring assembly with the pin of clutch
hub, and install it.
SMT977C
8. Install press flange (with the holes indicated by arrows aligned
with pins of clutch hub).
SMT909C
9. Install washer.
ASSEMBLY
Center Case (Cont'd)
TF-150

SMT984C
15. Place puller (ST30911000) to mainshaft rear bearing inner
race, and set it to press stand.
16. Place adapter (ST33061000) to the tip of mainshaft, and press
mainshaft into center case.
SMT903CA
17. Install baffle plate to center case, and tighten bolts.
: 3.7 - 5.0 N´m (0.38 - 0.51 kg-m, 33.0 - 44.3 in-lb)
18. Install front drive shaft and drive chain. Refer to ªFront Drive
Shaft and Drive Chainº below.
19. Install front case assembly and rear case assembly.
Refer to ªFinal Assemblyº, TF-153.
SMT986C
Front Drive Shaft and Drive ChainNBTF0083S071. Place a base (ST30032000) to front drive shaft rear bearing
inner race, and press it using a drift (KV40100621).
SMT987C
2. Place base (ST30032000) to front drive shaft front bearing
inner race, and press it using the drift (KV40100621).
SMT988C
3. Install drive chain temporarily to front drive shaft and drive gear
of clutch drum.
4. Tap front drive shaft with a plastic hammer while keeping it
upright and press-fit front drive shaft rear bearing.
IBe careful not to tap drive chain with a hammer.
ASSEMBLY
Center Case (Cont'd)
TF-152

General SpecificationsNBTF0085
Transfer modelATX14A
Gear ratioHigh1.000
Low2.596
Number of teethPlanetary gearSun gear 57
Internal gear 91
Front drive sprocket 35
Front drive shaft 35
Fluid capacity(US qt, Imp qt)*3.0 (3-1/8, 2-5/8)
*: Refer to MA-11, ªFluids and Lubricantsº.
Inner Gear and Outer GearNBTF0086SUB-OIL PUMPNBTF0086S01
Allowable clearance 0.015 - 0.035 mm (0.0006 - 0.0014 in)
Gear thickness mm (in)Part No.*
Inner gear Outer gear
9.27 - 9.28 (0.3650 - 0.3654) 31346 0W462 31347 0W462
9.28 - 9.29 (0.3654 - 0.3657) 31346 0W461 31347 0W461
9.29 - 9.30 (0.3657 - 0.3661) 31346 0W460 31347 0W460
*: Always check with the Parts Department for the latest parts information.
MAIN OIL PUMPNBTF0086S02
Allowable clearance 0.015 - 0.035 mm (0.0006 - 0.0014 in)
Gear thickness mm (in)Part No.*
Inner gear Outer gear
14.67 - 14.68 (0.5776 - 0.5780) 31346 0W412 31347 0W412
14.68 - 14.69 (0.5780 - 0.5783) 31346 0W411 31347 0W411
14.69 - 14.70 (0.5783 - 0.5787) 31346 0W410 31347 0W410
*: Always check with the Parts Department for the latest parts information.
Control ValveNBTF0087VALVENBTF0087S01
Mounting position Part name Part No.* Outer dia. mm (in) Overall length mm (in)
L1 2-4 shift valve 31772 21X00 8.0 (0.315) 38.5 (1.516)
L2 Clutch valve 31772 80X11 10.0 (0.394) 40.0 (1.575)
L4 Pilot valve 31772 80X11 10.0 (0.394) 40.0 (1.575)
L5 Regulator valve 31741 0W410 12.0 (0.472) 68.0 (2.677)
*: Always check with the Parts Department for the latest parts information.
SPRINGNBTF0087S02
Mounting position Part name Part No.*Free length
mm (in)Outer dia.
mm (in)Wire dia. mm (in) Winding direction
L12-4 shift valve
spring31742 0W400 31.85 (1.2539) 7.0 (0.276) 0.6 (0.024) Clockwise
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SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
TF-157

Mounting position Part name Part No.*Free length
mm (in)Outer dia.
mm (in)Wire dia. mm (in) Winding direction
L2 Clutch valve spring 31742 0W405 40.6 (1.598) 9.0 (0.354) 0.8 (0.031) Clockwise
L4 Pilot valve spring 31742 0W410 28.1 (1.106) 9.0 (0.354) 1.2 (0.047) Clockwise
L5Regulator valve
spring31742 0W415 39.7 (1.563) 11.0 (0.433) 1.3 (0.051) Clockwise
*: Always check with the Parts Department for the latest parts information.
ClutchNBTF0088DRIVE PLATENBTF0088S01
Part No.* Quantity Initial thickness mm (in) Limit value mm (in)
31532 0W410 8 2.0 (0.079) 1.8 (0.071)
*: Always check with the Parts Department for the latest parts information.
DRIVEN PLATENBTF0088S04
Part No.* Quantity Initial thickness mm (in) Limit value mm (in)
31536 0W410 14 2.0 (0.079) 0 (0) (steel plate)
*: Always check with the Parts Department for the latest parts information.
RETURN SPRINGNBTF0088S02
Stamped mark Part No.* Free length mm (in) Outer dia. mm (in) Wire dia. mm (in) Winding direction
1 31521 0W401 37.3 (1.496)
12.0 (0.472) 1.8 (0.071) Clockwise 2 31521 0W402 37.8 (1.488)
3 31521 0W403 38.4 (1.512)
4 31521 0W404 38.9 (1.531)
5 31521 0W405 39.4 (1.551)
6 31521 0W406 40.0 (1.575)
7 31521 0W407 36.8 (1.449)
8 31521 0W408 40.5 (1.594)
*: Always check with the Parts Department for the latest parts information.
RETAINING PLATENBTF0088S03
Standard end play 0.2 - 0.5 mm (0.008 - 0.020 in)
Measured value mm (in) Part No.* Thickness mm (in)
2.30 - 2.50 (0.0906 - 0.0984) 31537 0W410 2.1 (0.083)
2.50 - 2.70 (0.0984 - 0.1063) 31537 0W411 2.3 (0.091)
2.70 - 2.90 (0.1063 - 0.1142) 31537 0W412 2.5 (0.098)
2.90 - 3.10 (0.1142 - 0.1220) 31537 0W413 2.7 (0.106)
3.10 - 3.30 (0.1220 - 0.1299) 31537 0W414 2.9 (0.114)
3.30 - 3.50 (0.1299 - 0.1378) 31537 0W415 3.1 (0.122)
3.50 - 3.70 (0.1378 - 0.1457) 31537 0W416 3.3 (0.130)
3.70 - 3.90 (0.1457 - 0.1535) 31537 0W417 3.5 (0.138)
3.90 - 4.10 (0.1535 - 0.1614) 31537 0W418 3.7 (0.146)
4.10 - 4.30 (0.1614 - 0.1693) 31537 0W419 3.9 (0.154)
SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valve (Cont'd)
TF-158

Standard end play 0.2 - 0.5 mm (0.008 - 0.020 in)
Measured value mm (in) Part No.* Thickness mm (in)
4.30 - 4.50 (0.1693 - 0.1772) 31537 0W420 4.1 (0.161)
4.50 - 4.70 (0.1772 - 0.1850) 31537 0W421 4.3 (0.169)
4.70 - 4.90 (0.1850 - 0.1929) 31537 0W422 4.5 (0.177)
4.90 - 5.10 (0.1929 - 0.2008) 31537 0W423 4.7 (0.185)
*: Always check with the Parts Department for the latest parts information.
Seal Ring (Mainshaft side)NBTF0089
Standard clearance
Limit clearance0.05 - 0.30 mm (0.0020 - 0.0118 in)
0.30 mm (0.0118 in)
Part No.* Outer dia. mm (in) Inner dia. mm (in) Thickness mm (in)
31525 0W410 40.8 (1.606) 36.9 (1.453) 1.97 (0.471)
*: Always check with the Parts Department for the latest parts information.
Bearing Race (Thrust needle bearing side)NBTF0090
Standard end play 0.1 - 0.25 mm (0.0039 - 0.0098 in)
End play (Dimension ªEº) mm (in) Part No.* Thickness mm (in)
1.785 - 1.800 (0.0703 - 0.0709) 31439 0W410 1.6 (0.063)
1.800 - 1.900 (0.0709 - 0.0748) 31439 0W411 1.7 (0.067)
1.900 - 2.000 (0.0748 - 0.0787) 31439 0W412 1.8 (0.071)
2.000 - 2.100 (0.0787 - 0.0827) 31439 0W413 1.9 (0.075)
2.100 - 2.200 (0.0827 - 0.0866) 31439 0W414 2.0 (0.079)
2.200 - 2.270 (0.0866 - 0.0894) 31439 0W415 2.1 (0.083)
*: Always check with the Parts Department for the latest parts information.
Snap Ring (Sun gear side)NBTF0091
Standard end play 0 - 0.15 mm (0 - 0.0059 in)
End play (Dimension ªFº) mm (in) Part No.* Thickness mm (in)
2.40 - 2.50 (0.0945 - 0.0984) 33112 0W411 2.4 (0.094)
2.50 - 2.60 (0.0984 - 0.1024) 33112 0W412 2.5 (0.098)
2.60 - 2.70 (0.1024 - 0.1063) 33112 0W413 2.6 (0.102)
*: Always check with the Parts Department for the latest parts information.
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SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch (Cont'd)
TF-159