maintenance INFINITI QX4 2001 Factory Owner's Manual

RHA065DD
Compressor
REMOVAL AND INSTALLATIONNBHA0072
RHA892H
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
BR
ST
RS
BT
SC
EL
IDX
SERVICE PROCEDURE
Maintenance of Lubricant Quantity in Compressor (Cont'd)
HA-149

5. When the A/C operating (compressor running), inject one
bottle (1/4 ounce /7.4 cc) of fluorescent dye through the low-
pressure service valve using dye injector tool J-41459 (refer to
the manufacture's operating instructions).
6. With the engine still running, disconnect the injector tool from
the service fitting.
CAUTION:
Be careful not to allow dye to spray or drip when disconnect-
ing the injector from the system.
NOTE:
If repairing the A/C system or replacing a component, pour the
dye directly into the open system connection and proceed
with the service procedures.
7. Operate the A/C system for a minimum of 20 minutes to mix
the dye with the system oil. Depending on the leak size, oper-
ating conditions and location of the leak, it may take from min-
utes to days for the dye to penetrate a leak and become visible.
SHA196FA
ELECTRONIC REFRIGERANT LEAK DETECTORNBHA0115Precautions for Handling Leak DetectorNBHA0115S01When performing a refrigerant leak check, use a J-41995 A/C leak
detector or equivalent. Ensure that the instrument is calibrated and
set properly per the operating instructions.
The leak detector is a delicate device. In order to use the leak
detector properly, read the operating instructions and perform any
specified maintenance.
SHA707EA
1. Position probe approximately 5 mm (3/16 in) away from point
to be checked.
SHA706E
2. When testing, circle each fitting completely with probe.
SERVICE PROCEDURE
Refrigerant Lines (Cont'd)
HA-156

CompressorNBHA0081
ModelCALSONIC make V-6
TypeV-6 variable displacement
Displacement
cm
3(cu in)/rev.Max. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore x stroke
mm (in)37 (1.46) x [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
LubricantNBHA0082
ModelCALSONIC make V-6
NameNissan A/C System Oil Type S
Part number*KLH00-PAGS0
Capacity
m(US fl oz, Imp fl oz)Total in system 200 (6.8, 7.0)
Compressor (Service part) charging amount 200 (6.8, 7.0)
*: Always check with the Parts Department for the latest parts information.
RefrigerantNBHA0083
TypeHFC-134a (R-134a)
Capacity
kg (lb)0.60 - 0.70 (1.32 - 1.54)
Engine Idling Speed (When A/C is ON)NBHA0084IRefer to EC-649, ªIdle Speed and Ignition Timingº.
Belt TensionNBHA0085IRefer to MA-29, ªEngine Maintenanceº.
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
HA-160

Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-25
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-25
Brake lines and cables inspection .................MA-25
Brake lining wear temporary checking ..........MA-26
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Bulb specifications ........................................EL-456
Bumper, front ..................................................BT-12
Bumper, rear ...................................................BT-15
BYPS/V - Wiring diagram ....................EC-587, 594
C
Camshaft inspection ......................................EM-42
Camshaft position sensor (PHASE) .............EC-342
Canister-See EVAP canister ..........................EC-32
Center bearing assembly (propeller
shaft) .............................................................PD-9
Center bearing disassembly (propeller
shaft) .............................................................PD-7
Center case (Transfer) ..................................TF-123
CHARGE - Wiring diagram ............................SC-20
Charging system ............................................SC-19
Chassis and body maintenance ....................MA-21
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-148
Cigarette lighter.............................................EL-148
Circuit breaker.................................................EL-16
CKPS - Wiring diagram ................................EC-334
Closed loop control (Left bank) ....................EC-491
Closed loop control (Right bank) .................EC-491
Closed throttle position switch .....................EC-431
Clutch drum (Transfer) ..................................TF-125
Clutch force release limit adjustment .............TF-39
Clutch pressure switch (Transfer) .................TF-111
Coil spring (front)..............................................SU-8
Coil spring (rear) ............................................SU-18
Collision diagnosis..........................................RS-59
Combination lamp, front, removal and
installation ...................................................BT-12
Combination lamp, rear, removal and
installation ...................................................BT-35
Combination meter..........................................EL-94
Combination meter removal and instal-
lation - See Instrument panel ......................BT-21
Combination switch .........................................EL-28
COMPAS - Wiring diagram ...........................EL-111
Compass .......................................................EL-110
Component Location (auto A/C).....................HA-27
Compression pressure ...................................EM-14
Compressor clutch removal and
installation .................................................HA-150
Compressor precaution ....................................HA-6
Compressor special service tool ....................HA-10
Connecting rod...............................................EM-65
Connecting rod bearing clearance.................EM-69
Connecting rod bushing clearance ................EM-70Connector inspection .......................................GI-21
Console box - See Instrument panel ..............BT-21
CONSULT for ABS .........................................BR-43
CONSULT for all-mode 4WD ..........................TF-30
CONSULT for engine .....................................EC-81
CONSULT-II general information .....................GI-38
Control valve (A/T) ........................................AT-301
Control valve (Transfer) ................................TF-128
Converter housing installation .......................AT-278
Coolant mixture ratio......................................MA-12
Coolant replacement ......................................MA-14
Cooling circuit (engine) ...................................LC-10
``Crankcase emission control system -
See positive crankcase ventilation''............EC-38
Crankshaft ......................................................EM-67
Crankshaft position sensor (POS) ...............EC-334
Crankshaft position sensor (POS)
chipping ....................................................EC-517
Crankshaft position sensor (REF) ................EC-510
Cruise control - See ASCD ...........................EL-221
Cylinder block ................................................EM-61
Cylinder head .................................................EM-38
Cylinder head bolt tightening .........................EM-49
D
Data link connector for Consult......................EC-81
Daytime light system.......................................EL-46
Daytime running light - See Daytime
light system .................................................EL-46
DEF - Wiring diagram ...................................EL-153
Detonation sensor - See Knock sensor .......EC-328
Diagnostic trouble code (DTC) for OBD
system ....................................................EC-8, 60
Diagnostic trouble code (DTC) inspec-
tion priority chart .......................................EC-116
Differential carrier assembly.....................PD-30, 57
Differential carrier disassembly ......................PD-44
Differential gear oil replacement ....................MA-24
Dimensions ......................................................GI-43
D/LOCK - Wiring diagram .............................EL-256
Dome light - See Interior lamp .......................EL-88
Door glass .......................................................BT-18
Door lock .........................................................BT-18
Door mirror ......................................................BT-56
Door trim .........................................................BT-30
Door, front .......................................................BT-18
Door, rear ........................................................BT-20
Drive belt inspection ......................................MA-13
Drive chain (Transfer) ...................................TF-125
Drive pinion diff. inspection ......................PD-23, 47
Drive pinion height ...................................PD-25, 53
Drive plate runout ..........................................EM-70
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ..................................AT-167
DTC work support ..........................................EC-93
DTRL - Wiring diagram ...................................EL-51
GI
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ALPHABETICAL INDEX
IDX-3

LSV (Load sensing valve) ..............................BR-12
Lubricant (R134a) A/C..................................HA-146
Lubricants .......................................................MA-11
Lubrication circuit (engine) ...............................LC-3
Lubrication-locks, hinges and hood
latches ........................................................MA-27
Luggage room lamp ........................................EL-88
M
MAFS - Wiring diagram................................EC-154
Magnet clutch .......................................HA-104, 150
MAIN - Wiring diagram.................................EC-142
Main oil pump (Transfer)...............................TF-131
Mainshaft (Transfer) ......................................TF-125
Maintenance (engine) ....................................MA-13
MAJOR OVERHALL......................................AT-281
Major overhaul (Transfer) .............................TF-120
Malfunction indicator lamp (MIL) ....................EC-74
Mass air flow sensor (MAFS) .......................EC-150
Master cylinder (brake) ..................................BR-16
Meter ...............................................................EL-94
METER - Wiring diagram................................EL-99
MIL & Data link connectors circuit ...............EC-648
MIL/DL - Wiring diagram ..............................EC-648
MIRROR - Wiring diagram............................EL-177
Mirror defogger .............................................EL-151
Mirror, door......................................................BT-56
Mirror, out side ................................................BT-56
Misfire ...........................................................EC-320
Mode door control linkage adjustment ...........HA-81
Mode door motor ............................................HA-75
Model variation ................................................GI-41
Molding - See Exterior ....................................BT-35
MULTI - Wiring diagram ................................EL-274
Multi-remote control system..........................EL-270
Multiplex communication ..............................HA-142
Multiport fuel injection (MFI) system ..............EC-28
Multiport fuel injection precautions ....................GI-6
N
NATS (Nissan anti-theft system)...................EL-328
NATS (Nissan anti-theft system)
precautions ....................................................GI-3
NATS - Wiring diagram .................................EL-330
NAVI - wiring diagram ...................................EL-394
Navigation System ........................................EL-385
Neutral-4LO switch ........................................TF-112
NVH troubleshooting (AX) ..........................AX-3, 18
NVH troubleshooting (BR)................................BR-6
NVH troubleshooting (PD)................................PD-3
NVH troubleshooting (ST).................................ST-6
NVH troubleshooting (SU) .........................SU-3, 15O
Oil change (capacity) .....................................MA-11
Oil filter (Transfer) .........................................TF-118
Oil pan (engine) .............................................EM-15
Oil pressure (engine) ........................................LC-4
Oil pump (A/T) ...............................................AT-297
Oil pump (engine) .............................................LC-5
Oil pump regulator valve (engine) ....................LC-6
Oil seal replacement (engine)........................EM-35
Oil seal replacement (front final drive
4WD) ...........................................................PD-15
Oil seal replacement (front of final
drive) ...........................................................PD-40
On board diagnostic system ..........................EC-59
Out side mirror ................................................BT-56
Overdrive control switch ................................AT-263
Overrun clutch ...............................................AT-320
Overrun clutch solenoid valve .......................AT-189
P
P/ANT - Wiring diagram ................................EL-170
Park/Neutral position switch .........................EC-604
Park/neutral position switch (A/T) .........AT-103, 263
Parking brake control .....................................BR-30
Parking lamp ...................................................EL-61
PCV (positive crankcase ventilation) .............EC-38
PGC/V - Wiring diagram ......................EC-370, 544
PHASE - Wiring diagram .............................EC-342
Pinion bearing preload diff. ............................PD-25
Pinion gear height diff. .............................PD-25, 53
Piston assembly .............................................EM-71
Piston pin inspection ......................................EM-63
Piston ring inspection.....................................EM-64
Piston to bore clearance ................................EM-66
Planetary carrier (Transfer) ...........................TF-134
PNP/SW - Wiring diagram ...........................EC-607
POS - Wiring diagram ..................................EC-517
POWER - Wiring diagram...............................EL-10
Power antenna ..............................................EL-169
Power door lock ............................................EL-254
Power door mirror .........................................EL-177
Power seat ....................................................EL-181
Power steering fluid level .....................MA-27, ST-8
Power steering gear........................................ST-17
Power steering hydraulic pressure .................ST-10
Power steering oil pressure switch ..............EC-634
Power steering oil pump .................................ST-27
Power steering system bleeding.......................ST-9
Power supply routing ........................................EL-9
Power transistor & ignition coil.....................EC-499
Power window ...............................................EL-241
PRE/SE - Wiring diagram ............................EC-384
Precations for Leak detection dye ...................HA-3
Precautions (General) .......................................GI-5
Pressure test (A/T) ..........................................AT-62
Propeller shaft ..................................................PD-3
ALPHABETICAL INDEX
IDX-6

MAINTENANCE
SECTION
MA
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tool ....................................................3
Commercial Service Tool .............................................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................6
Schedule 1 ...................................................................7
EMISSION CONTROL SYSTEM MAINTENANCE.........7
CHASSIS AND BODY MAINTENANCE........................8
Schedule 2 ...................................................................9
EMISSION CONTROL SYSTEM MAINTENANCE.........9
CHASSIS AND BODY MAINTENANCE......................10
RECOMMENDED FLUIDS AND LUBRICANTS........... 11
Fluids and Lubricants ................................................ 11
SAE Viscosity Number ..............................................12
GASOLINE ENGINE OIL..........................................12
GEAR OIL...............................................................12
Anti-freeze Coolant Mixture Ratio .............................12
ENGINE MAINTENANCE..............................................13
Checking Drive Belts .................................................13
Changing Engine Coolant..........................................14
-DRAINING ENGINE COOLANT-..............................14
-REFILLING ENGINE COOLANT-..............................15
-FLUSHING COOLING SYSTEM-..............................16
Checking Fuel Lines ..................................................16
Changing Fuel Filter ..................................................16
WITH CONSULT-II..............................................16
WITHOUT CONSULT-II.......................................17
Changing Air Cleaner Filter .......................................17
VISCOUS PAPER TYPE...........................................17
Changing Engine Oil..................................................18
Changing Oil Filter .....................................................18
Changing Spark Plugs ...............................................19
Checking EVAP Vapor Lines .....................................20
CHASSIS AND BODY MAINTENANCE.......................21
Checking Exhaust System.........................................21
Checking A/T Fluid ....................................................21
Changing A/T Fluid ....................................................21Checking All-mode 4WD Transfer Fluid ....................22
Changing All-mode 4WD Transfer Fluid ....................22
Checking Propeller Shaft ...........................................23
Greasing Propeller Shaft ...........................................23
Checking Differential Gear Oil ...................................23
Changing Differential Gear Oil ..................................24
LIMITED-SLIP DIFFERENTIAL GEAR........................24
Balancing Wheels ......................................................24
Tire Rotation ..............................................................24
Checking Brake Fluid Level and Leaks.....................25
Checking Brake Lines and Cables ............................25
Checking Disc Brake .................................................25
ROTOR...................................................................25
CALIPER.................................................................25
PAD........................................................................25
Checking Drum Brake ...............................................26
WHEEL CYLINDER..................................................26
DRUM.....................................................................26
LINING....................................................................26
TEMPORARY METHOD FOR CHECKING LINING
WEAR
.....................................................................26
Checking Steering Gear, Linkage and Transfer
Gear ...........................................................................26
STEERING GEAR....................................................26
STEERING LINKAGE...............................................26
STEERING TRANSFER GEAR..................................26
Checking Power Steering Fluid and Lines ................27
CHECKING FLUID LEVEL........................................27
CHECKING LINES...................................................27
Lubricating Locks, Hinges and Hood Latches...........27
Checking Seat Belts, Buckles, Retractors,
Anchors and Adjusters...............................................28
SERVICE DATA AND SPECIFICATIONS (SDS).........29
Engine Maintenance ..................................................29
DRIVE BELT DEFLECTION......................................29
DRIVE BELT TENSION............................................29
SPARK PLUG TYPE................................................29
Chassis and Body Maintenance ................................29
WHEEL BALANCE...................................................29
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Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NBMA0001The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized INFINITI dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
MA-2

NBMA0003
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform
checks and inspections themselves or they can have their INFINITI dealers do them.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
ItemReference page
TiresCheck the pressure with a gauge periodically when at a service station,
including the spare, and adjust to the specified pressure if necessary. Check
carefully for damage, cuts or excessive wear.Ð
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any
loose nuts. Tighten if necessary.Ð
Tire rotationTires should be rotated every 12,000 km (7,500 miles). MA-24
Wheel alignment and
balanceIf the vehicle pulls to either side while driving on a straight and level road, or
if you detect uneven or abnormal tire wear, there may be a need for wheel
alignment. If the steering wheel or seat vibrates at normal highway speeds,
wheel balancing may be needed.MA-24, SU-6, ªFront
Wheel Alignmentº
Windshield wiper
bladesCheck for cracks or wear if they do not wipe properly. Ð
Doors and engine
hoodCheck that all doors and the engine hood operate smoothly as well as the
trunk lid and back hatch. Also make sure that all latches lock securely. Lubri-
cate if necessary. Make sure that the secondary latch keeps the hood from
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check
lubrication frequently.MA-27
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
ItemReference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check
headlamp aim.Ð
Warning lamps and
buzzers/chimesMake sure that all warning lamps and buzzers/chimes are operating properly. Ð
Windshield wiper
and washerCheck that the wipers and washer operate properly and that the wipers do
not streak.Ð
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient
quantity when operating the heater or air conditioning.Ð
Steering wheelCheck that it has the specified play. Be sure to check for changes in the
steering condition, such as excessive play, hard steering or strange noises.
Free play: Less than 35 mm (1.38 in)Ð
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to
make sure they operate smoothly and that all latches lock securely in every
position. Check that the head restrains move up and down smoothly and that
the locks (if equipped) hold securely in all latched positions. Check that the
latches lock securely for folding-down rear seatbacks.Ð
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters
and retractors) operate properly and smoothly and are installed securely.
Check the belt webbing for cuts, fraying, wear or damage.MA-28, RS-7, ªSeat Belt
Inspectionº
BrakesCheck that the brake does not pull the vehicle to one side when applied. Ð
GENERAL MAINTENANCE
MA-4

ItemReference page
Brake pedal and
boosterCheck the pedal for smooth operation and make sure it has the proper dis-
tance under it when depressed fully. Check the brake booster function. Be
sure to keep floor mats away from the pedal.BR-14, ªBrake Pedal and
Bracketº and BR-19,
ªBrake Boosterº
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is
held securely on a fairly steep hill when only the parking brake is applied.BR-31, ªParking Brake
Controlº
Automatic transmis-
sion ªParkº mecha-
nismCheck that the lock release button on the selector lever operates properly
and smoothly. On a fairly steep hill check that the vehicle is held securely
with the selector lever in the ªPº position without applying any brakes.Ð
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).
ItemReference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. Ð
Engine coolant levelCheck the coolant level when the engine is cold. MA-15
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc.,
that may have accumulated. Make sure the hoses have no cracks,
deformation, deterioration or loose connections.Ð
Brake fluid levelsMake sure that the brake fluid levels are between the ªMAXº and ªMINº lines
on the reservoir.MA-25
BatteryCheck the fluid level in each cell. It should be between the ªMAXº and ªMINº
lines.Ð
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily. MA-13
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and
turning off the engine.MA-18
Power steering fluid
level and linesCheck the level on the dipstick with the engine off. Check the lines for
improper attachment, leaks, cracks, etc.MA-27
Automatic transmis-
sion fluid levelCheck the level on the dipstick after putting the selector lever in ªPº with the
engine idling.MA-21
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the
exhaust seems unusual or there is a smell of exhaust fumes, immediately
locate the trouble and correct it.MA-21
UnderbodyThe underbody is frequently exposed to corrosive substances such as those
used on icy roads or to control dust. It is very important to remove these
substances, otherwise rust will form on the floor pan, frame, fuel lines and
around the exhaust system. At the end of winter, the underbody should be
thoroughly flushed with plain water, being careful to clean those areas where
mud and dirt can easily accumulate.Ð
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the
vehicle has been parked for a while. Water dripping from the air conditioner
after use is normal. If you should notice any leaks or gasoline fumes are
evident, check for the cause and correct it immediately.Ð
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GENERAL MAINTENANCE
MA-5

NBMA0004
Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated.After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage/time intervals.
Schedule 1Follow Periodic Maintenance Schedule 1 if your driving habits frequently
includes one or more of the following driving conditions:
IRepeated short trips of less than 5 miles (8 km).
IRepeated short trips of less than 10 miles (16 km) with outside tempera-
tures remaining below freezing.
IOperating in hot weather in stop-and-go ªrush hourº traffic.
IExtensive idling and/or low speed driving for long distances, such as police,
taxi or door-to-door delivery use.
IDriving in dusty conditions.
IDriving on rough, muddy, or salt spread roads.
ITowing a trailer, using a camper or a car-top carrier.Emission Control Sys-
tem Maintenance
MA-7
Chassis and Body
Maintenance
MA-8
Schedule 2Follow Periodic Maintenance Schedule 2 if none of the driving conditions
shown in Schedule 1 apply to your driving habits.Emission Control Sys-
tem MaintenanceMA-9
Chassis and Body
MaintenanceMA-10
Maintenance for off-road driving
Whenever you drive off-road through sand, mud or water, more frequent maintenance may be required of the
following items:
GBrake pads and rotors
GBrake lining and drums
GBrake lines and hoses
GWheel bearing grease
GDifferential, transmission and transfer oil
GSteering linkage
GPropeller shaft and drive shafts
GAir cleaner filter
PERIODIC MAINTENANCE
MA-6