engine INFINITI QX56 2007 Factory Service Manual

EXHAUST MANIFOLD AND THREE WAY CATALYST
EM
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< ON-VE HICLE REPAIR >
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EXHAUST MANIFOLD AND THREE WA Y CATALYST
Exploded ViewINFOID:000 0000004918768
Removal and Installa tionINFOID:000 0000005190289
REMOVAL
WARNING:
Perf
o rm the wo rk when the exhau st and cooling system have co oled sufficiently.
1. Remove the engine undercover (rear) using power tool (4WD models).
2. Remove front final drive assembly (4WD models). Refer to
FFD-12, &#34;Removal and Installation&#34;.
3. Remove the main muffler assembly and center exhaust tube. Refer to EX-3, &#34;Removal and Installation&#34;.
4. Remove the front exhaust tubes. Refer to EX-3, &#34;Removal and Installation&#34;.
5. Remove front tires. Refer to WT-7, &#34;Rotation&#34;.
6. Remove fender protectors. Refer to EI-22, &#34;Removal and Installation&#34;.
7. Remove the LH and RH air fuel ratio A/F sensors.
•Follow steps below to remove each air fuel ratio A/F sensor.
a. Remove the harness connector of each air fuel ratio A/F sensor, and harness from bracket and middle
clamp
.
1.Air fuel ratio A/F sensor 1 (bank 2)2. Exhaust manifold cover (bank 2)3. Exhaust manifold (bank 2)
4. Gaskets5.Exhaust manifold (bank 1)6. Exhaust manifold cover (bank 1)
7. Air fuel ratio A/F sensor 1 (bank 1)A.UpB.Coated face
C. Manifold sideD. Up markFront
AWBIA04 53GB

EM-22
< ON-VEHICLE REPA IR >
EXHAUST MANIFOLD AND THREE WAY CATALYST
b. Remove the air fuel ratio A /F sensors from both LH and RH
exhaust
manifolds using T ool.
CAUTIO
N:
•Do not damage the air fuel ratio A/F sensors
•D iscard any air fuel ratio A /F sensor which h as been
dr
opped from a heig ht of more than 0.5m ( 19.7 in) onto a
h ard surface such as a c on crete floor. Re place it with a
new one.
8. Support the engine using a suitable t ool.
9. Remove the exhaust manifold (LH) (A) following the steps
belo
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•: Front
•B: Exhaust manifold (RH)
a. Remove the engine mounting insulator. Refer to EM-74.
b. Remove the exhaust manif old cover.
c. Remove the engine mounting bracket. Refer to EM-74.
d. Loosen the nuts in reverse order as shown using power tool.
e. Remove the exhaust manifold (LH) (A).
10
. Remove the exhaust manifold (RH) (B) following the steps
belo
w.
•: Front
•A: Exhaust manifold (LH)
a. Remove the engine mounting insulator. Refer to EM-74.
b. Remove the exhaust manif old c over.
c. Remove the engine mounting bracket. Refer to EM-74.
d. Remove the oil level gauge guide. Refer to EM-24.
e. Loosen the nuts in reverse order as shown using power tool.
f. Remove the ex hau st manif old (RH) (B).
INSP ECTION AFTER REMOVAL
Surface Distortion
•C heck the flatness of each exhaust manifold flange surface using
sui
t able tools.
•If measurement exc eeds the limi t, replace the exhaust manifold.
INST ALLA TION
Installation is in the reverse order of removal.
To ol number: — (J-4 4626)
WBIA 0630E
AW BIA0814ZZ
AW BIA0814ZZ
Fl atness limit: 0.3 mm (0. 012 in)
KBIA 2504E

EM-24
< SERVICE INFORMATION >
OIL PAN AND OIL STRAINER
OIL PAN AND OIL STRAINER
Removal and InstallationINFOID:0000000003531528
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove the engine. Refer to EM-74, "
Removal and Installation".
2. Remove the oil pan (lower) using the following steps.
a. Remove the oil pan (lower) bolts using power tool.
1. Oil pan (upper) 2. O-ring 3. O-ring
4. O-ring 5. O-ring (with collar) 6. Oil level gauge guide
7. Oil level gauge 8. O-ring 9. Connector bolt
10. Oil filter 11. Oil cooler 12. Relief valve
13. Oil pressure switch 14. Gasket 15. Drain plug
16. Oil pan (lower) 17. Oil strainer
KBIA2465E
KBIA2466E

OIL PAN AND OIL STRAINEREM-27
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4. Install the oil pan drain plug.
5. Install engine assembly. Refer to
EM-74, "
Removal and Installation".
• Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-8, "Inspection".
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.

EM-28
< SERVICE INFORMATION >
IGNITION COIL
IGNITION COIL
Removal and InstallationINFOID:0000000003531529
REMOVAL
1. Remove the engine room cover using power tool. Refer to EM-12, "Removal and Installation".
2. Disconnect the harness connector from the ignition coil.
3. Remove the ignition coil. CAUTION:
Do not shock ig nition coil.
INSTALLATION
Installation is in the reverse order of removal.
1. Ignition coil 2. Spark plug
WBIA0796E

FUEL INJECTOR AND FUEL TUBEEM-31
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FUEL INJECTOR AND FUEL TUBE
Removal and InstallationINFOID:0000000003531531
CAUTION:
Do not remove or disassemble parts unless instructed as shown.
REMOVAL
1. Remove the engine room cover using power tool. Refer to
EM-12, "Removal and Installation".
2. Release the fuel pressure. Refer to EC-80, "
Fuel Pressure Check".
3. Disconnect the negative battery terminal.
4. Disconnect the fuel injector harness connectors.
5. Disconnect the fuel hose assembly from the fuel tubes (RH and LH).
CAUTION:
• While hoses are disconnected, plug th em to prevent fuel from draining.
• Do not separate the fuel connector and fuel hose.
6. Remove the fuel injectors with the fuel tube assembly.
1. Fuel tube (RH) 2. Cap 3. Fuel damper
4. O-ring 5. O-ring (b lue) 6. Fuel injector
7. Clip 8. O-ring (brown) 9. O-ring
10. Fuel hose assembly 11. Fuel tube (LH)
KBIA2472E

EM-32
< SERVICE INFORMATION >
FUEL INJECTOR AND FUEL TUBE
7. Remove the fuel injector from the fuel tube using the followingsteps.
a. Spread open and remove the clip.
b. Remove the fuel injector from the fuel tube by pulling straight out.
CAUTION:
• Be careful with remaining fuel that may leak out from fueltube.
• Do not damage injector nozzles during removal.
• Do not bump or drop fuel injectors.
• Do not disassemble fuel injectors.
8. Remove the fuel damper from each fuel tube.
INSTALLATION
1. Install the fuel damper to each fuel tube using the following steps.
a. Apply engine oil to the new O-ring and set it into the cup of the fuel tube.
CAUTION:
• Handle O-ring with bare hands. Never wear gloves.
• Lubricate new O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating part are free of for-eign material.
• When installing O-ring, do not scratch it with tool or fin-
gernails.
• Do not twist or stretch the O-ring.
b. Make sure that the backup spacer is in the O-ring connecting surface of the fuel damper.
NOTE:
The backup spacer is part of the fuel damper assembly.
c. Insert the fuel damper until it seats on the fuel tube. CAUTION:
• Insert straight, making sure that the axis is lined up.
• Do not pressure-fit with excessive force.
d. Install the cap, and then tighten the bolts evenly. • After tightening the bolts, make sure that there is no gap between the cap and fuel tube.
2. Install new O-rings to the fuel injector paying attention to the items below. CAUTION:
• Upper and lower O-rings are different colors.
• Handle O-ring with bare hands. Never wear gloves.
KBIA2506E
Reference value :130 N (13.3 kg, 29.2 lb)
Fuel tube side : Blue
Nozzle side : Brown
KBIA2473E

FUEL INJECTOR AND FUEL TUBEEM-33
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• Lubricate new O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating
part are free of foreign material.
• When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring.
• If O-ring was stretched while it was being att ached, do not insert it quickly into fuel tube.
• Insert O-ring straight into fuel tube. Do not angle or twist it.
3. Install the fuel injector to the fuel tube using the following steps.
a. Insert new clip into clip mounting groove on the fuel injector. • Insert clip so that lug ″A ″ of fuel injector matches notch ″A ″ of
the clip.
CAUTION:
• Do not reuse clip. Replace it with a new one.
• Do not allow the clip to interf ere with the O-ring. If inter-
ference occurs, replace the O-ring.
b. Insert the fuel injector into the fuel tube with the clip attached. • Insert it while matching it to the axial center.
• Insert fuel injector so that lug ″B ″ of fuel tube matches notch
″ B ″ of the clip.
• Make sure that the fuel tube flange is securely seated in the flange fixing groove on the clip.
c. Make sure that installation is complete by checking that the fuel injector does not rotate or come off.
• Make sure that the protrusions of the fuel injectors are alignedwith the cutouts of the clips after installation.
4. Install the fuel tube and fuel injector assembly to the intake manifold. CAUTION:
Do not let the tip of the injector nozz le come in contact with other parts.
• Tighten fuel tube assembly bolts ″a ″ to ″b ″ in illustration in two
steps.
5. Install the fuel hose assembly. • Insert connectors straight, making su re that the axis is lined up with fuel tube side to prevent O-ring from
being damaged.
• Tighten bolts evenly in several steps.
• Make sure that there is no gap between the flange and fuel tube after tightening the bolts.
CAUTION:
• Handle O-ring with bare hands. Do not wear gloves.
• Lubricate O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Make sure that O-ring and its mating part are free of foreign material.
• When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring.
• If O-ring was stretched while it was being att ached, do not insert it quickly into fuel tube.
• Insert new O-ring straight into fuel tube. Do not twist it.
KBIA2507E
1st step : 12.8 N·m (1.3 kg-m, 9 ft-lb)
2nd step : 24.5 N·m (2.5 kg-m, 18 ft-lb)
KBIA2474E

EM-34
< SERVICE INFORMATION >
FUEL INJECTOR AND FUEL TUBE
6. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
After installing the fuel tubes, make sure there are no fuel leaks at the connections using the following steps.
1. Apply fuel pressure to the fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel leaks at the connections.
NOTE:
Use mirrors for checking on hidden points.
2. Start the engine and rev it up and check for fuel leaks at the connections. CAUTION:
Do not touch the engine immediately after stopping, as engine becomes extremely hot.

ROCKER COVEREM-35
< SERVICE INFORMATION >
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ROCKER COVER
Removal and InstallationINFOID:0000000003531532
REMOVAL
1. Remove the engine room cover using power tool. Refer to
EM-12, "Removal and Installation".
2. Remove the air duct and resonator assembly. Refer to EM-15, "
Removal and Installation" (for LH only).
3. Move the harness on the upper rocker cover and its peripheral aside.
4. Remove the electric throttle control actuator, loosening the bolts diagonally (for LH only).
5. Remove the ignition coils. Refer to EM-28, "
Removal and Installation".
6. Remove the PCV hose from the PCV control valves. •⇐ : Engine front
7. Loosen the bolts in reverse order shown using power tool for rocker cover (A) or (B).
CAUTION:
Do not hold the rocker cover ( RH) (B) by the oil filler neck.
INSTALLATION
1. Rocker cover (LH) 2. PCV control valve 3. O-ring
4. Rocker cover gasket (LH) 5. Rocker cover (RH) 6. PCV control valve
7. O-ring 8. Oil filler cap 9 . Rocker cover gasket (RH)
KBIA2508E
WBIA0697E