FSU INFINITI QX56 2009 Factory User Guide

FSU-6
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE SERVICE
ON-VEHICLE MAINTENANCE
ON-VEHICLE SERVICE
Front Suspension PartsINFOID:0000000003772269
Check front suspension parts for excessive play, cracks, wear and
other damage.
• Shake each front wheel to check for excessive play.If looseness is noted, inspect wheel bearing end play, then check
ball joint end play. Refer to FA X - 6 , "
On-Vehicle Inspection and Ser-
vice" and FSU-10, "Inspection".
• Make sure that the cotter pin is inserted (4WD only).
• Retighten all nuts and bolts to the specified torque.
• Check shock absorber for oil leakage and other damage.
• Check suspension ball joint for grease leakage and ball joint dust cover for cracks and other damage.
Front Wheel AlignmentINFOID:0000000003772270
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specificat ion, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-40, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FA X - 6 , "
On-Vehicle Inspection and Service" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-24, "
Wheelarch Height (Unladen*1)" .
• Verify the level using Consult-III memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is recommended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be ca pable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level. Suspension component
torques : Refer to FSU-13,
"Component" . SMA525A
SFA392B
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ON-VEHICLE SERVICEFSU-7
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2. Make sure the alignment machine is properly calibrated. • Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific a lignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-23, "Wheel
Alignment (Unladen*1)" .
1. When displaying the alignment settings, many alignm ent machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators may not be correct.
• This may result in an ERROR.
2. Some newer alignment machines are equipped with an optional “Rolling Compensation” method to “com-
pensate” the sensors (alignment targets or head units). Do NOT use this “Rolling Compensation”
method.
• Use the “Jacking Compensation” method. After installing the alignment targets or head units, raise the vehicle and rotate the wheels 1/2 turn both ways.
• See Instructions in the alignment machine you are using for more information.
CAMBER AND CASTER
1. Measure camber and caster of both the right and left wheels with a suitable alignment gauge and adjust as necessary to
specification.
NOTE:
Some vehicles may be equipped with straight (non-adjustable)
lower link bolts and washers. In order to adjust camber and
caster on these vehicles, first replace the lower link bolts and
washers with adjustable (cam) bolts and washers.
2. If outside of the specified value, adjust camber and caster using the cam bolts (1) in the front lower link (2).
CAUTION:
After adjusting the camber then check the toe-in.
NOTE:
Camber changes about 3' (0.05 °) minutes with each graduation
of one cam bolt. Refer to table below for examples of lower link
cam bolt effect on camber and caster.
3. Tighten the adjusting bolt nuts to specification. Refer to FSU-13, "
Component" .
TOE-IN
WARNING:Camber and
Caster
: Refer to
FSU-23, "
Wheel Alignment
(Unladen*1)" .
SRA096A
WEIA0153E
Rear cam bolt 1 In 1 Out 1 In 1 Out 0 01 In 1 Out
Front cam bolt 1 Out 1 In 1 In 1 Out 1 In 1 Out 0 0
Camber
Degree minute
(Decimal degree) 0 (0) 0 (0) 7' (0.12
°) - 7' (-0.12 °)3' (0.05 °) - 3' (-0.05 °)3' (0.05 °) - 3' (-0.05 °)
Caster
Degree minute
(Decimal degree) - 14' (-0.23
°)14' (0.23 °) 0 (0) 0 (0) 7' (0.12° ) - 7' (-0.12°) - 7' (-0.12 °)7' (0.12 °)
Revision: December 20092009 QX56

FSU-8
< ON-VEHICLE MAINTENANCE >
ON-VEHICLE SERVICE
• Always perform the following procedure on a flat surface.
• Make sure that no person is in front of the vehicle before pushing it.
1. Bounce the front of vehicle up and down to stabilize the vehicle height (posture).
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both front tires at the same height as hub center as shown. These marks are
measuring points.
4. Measure the distance (A) on the rear side of the front tires as shown.
5. Push the vehicle slowly ahead to rotate the wheels 180 °
degrees (1/2 a turn).
CAUTION:
If the wheels have rotated more than 180 ° degrees (1/2
turn), start this procedure again from the beginning. Never
push the vehicle backward.
6. Measure the distance (B) on the front side of the front tires at the
same marks as shown. Total toe- in is calculated as (A) - (B).
7. Adjust the toe-in by varying the length of the steering outer socket.
a. Loosen the outer tie-rod lock nuts.
b. Adjust the toe-in by screwing the outer tie-rods in or out.
c. Tighten the outer tie-rod lock nuts to specification.
FRONT WHEEL TURNING ANGLE
NOTE:
Check front wheel turning angle after the toe-in inspection.
1. Place front wheels on turning radius gauges in straight ahead position and rear wheels on stands so that vehicle can be level.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.
2. Start engine and run at idle, turn steering wheel all the way right and left, measure the turning angle.
AFA050
Total toe-in : Refer to FSU-23, "Wheel Alignment (Un-
laden*1)" .
SFA234AC
Standard length (L) : Refer to ST-37, "Steering Outer
Socket and Inner Socket" .
Lock nut : Refer to FA X - 9 , "
Removal and In-
stallation" .
SGIA0167E
Wheel turning angle
(full turn) : Refer to
FSU-23, "Wheel
Alignment (Unladen*1)".
SFA439BA
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• Any turning angles are not adjustable. If any of steering angles are out of the specification, check if the following parts are worn or damaged.
- Steering gear
- Steering column
- Front suspension components If found that they are worn or damaged, replace them with new ones.
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FSU-10
< ON-VEHICLE MAINTENANCE >
UPPER BALL JOINT AND LOWER BALL JOINT
UPPER BALL JOINT AND LOWER BALL JOINT
InspectionINFOID:0000000003772271
• Check the ball joint for excessive play. Replace the upper or lower link assembly if any of the followingexists:
- Ball joint stud is worn.
- Ball joint is hard to swing.
- Ball joint play in axial directions or end play is excessive.
Swinging Force
NOTE:
Before checking the axial forces and end play, turn the lower ball joint at least 10 revolutions so that the ball
joint is properly broken in.
1. Measure the ball joint swinging force using a suitable tool.
• Measure at the cotter pin hole for upper ball joint as shown.
• Measure at the groove for lower ball joint as shown.
2. Verify the ball joint swinging force is within specification.
Turning Force
Check the turning torque using a suitable tool.
NOTE:
Before checking the axial forces and end play, turn the lower ball
joint at least 10 revolutions so that the ball joint is properly broken in.
Vertical End Play
Check dust cover for damage. Replace it and the cover clamp if necessary.
NOTE:
WEIA0076E
Swinging force (A)
Upper ball joint : 8.1 - 103.2 N (0.8 - 10.5 kg-f, 1.8 - 23.2 lb-f)
Lower ball joint : 11.4 - 145.5 N (1.1 - 14.8 kg-f, 2.5 - 32.7 lb-f)
SFA858A
Turning torque (B) : 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
SFA858A
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UPPER BALL JOINT AND LOWER BALL JOINTFSU-11
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Before checking the axial forces and end play, turn the lower ball
joint at least 10 revolutions so that the ball joint is properly broken in. Vertical end play (C) : 0 mm (0 in)
SFA858A
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FSU-12
< ON-VEHICLE MAINTENANCE >
KNUCKLE
KNUCKLE
On-Vehicle Inspection and ServiceINFOID:0000000003772272
Make sure the mounting conditions (looseness, backlash) of each component and component status (wear,
damage) are within specifications. Refer to FSU-24, "
Ball Joint" .
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FRONT SUSPENSION ASSEMBLYFSU-13
< ON-VEHICLE REPAIR >
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ON-VEHICLE REPAIR
FRONT SUSPENSION ASSEMBLY
ComponentINFOID:0000000003772273
1. Dust cover 2. Shock absorber 3. Upper link
4. Steering knuckle 5. Cotter pin 6. Bolt
7. Jounce bumper 8. Washer 9. Lower link
10. Stabilizer bar 11. Stabilizer bar bushing 12. Stabilizer bar mounting bracket
13. Connecting rod 14. Coil spring 15. Upper seat
16. Upper spring seat 17. Shock absorber bushing 18. Shock absorber mounting insulator
19. Spacer 20. Washer Front
AWEIA0142GB
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FSU-14
< REMOVAL AND INSTALLATION >
COIL SPRING AND SHOCK ABSORBER
REMOVAL AND INSTALLATION
COIL SPRING AND SHOCK ABSORBER
Removal and InstallationINFOID:0000000003772274
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper nuts using power tool.
4. Remove the coil spring and shock absorber assembly.• Turn steering knuckle out to gain enough clearance forremoval.
INSTALLATION
Installation is in the reverse order of removal.
• The lower seat step (2) in the shock absorber assembly (1) faces
outside of vehicle.
- Upper spring insulator (3)
- : Front
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Com-
ponent" .
• When installing wheel and tire, refer to WT-41, "
Adjustment".
DisposalINFOID:0000000005867502
1. Set shock absorber horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless.
3. Position the drilled hole downward and drain oil by moving the piston rod several times. CAUTION:
Dispose of drained oil according to the law and local regulations.
LEIA0093E
WEIA0155E
A : 20 – 30 mm (0.79 – 1.18 in)
JPEIA0161ZZ
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STABILIZER BARFSU-15
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STABILIZER BAR
Removal and InstallationINFOID:0000000003772275
REMOVAL
1. Remove engine under cover using power tool.
2. Remove stabilizer bar mounting bracket bolts and connecting rod nuts using power tool, as shown.
3. Remove bushings from stabilizer bar.
INSPECTION AFTER REMOVAL
• Check stabilizer bar for twist and deformation. Replace if necessary.
• Check rubber bushing for cracks, wear and deterioration. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
• Tighten all nuts and bolts to specification. Refer to FSU-13, "
Component" .
LEIA0094E
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