ECU INFINITI QX56 2011 Factory Service Manual

EXT-40
< REMOVAL AND INSTALLATION >
FRONT PILLAR FINISHER
FRONT PILLAR FINISHER
Exploded ViewINFOID:0000000006367625
Removal and InstallationINFOID:0000000006367626
REMOVAL
1. Remove roof drip molding. Refer to EXT-43, "Removal and Installation".
2. Remove front pillar finisher fixing screw.
3. Disengage clips with remover tool, and then remove front pillar finisher.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
 Visually check the clips for deformation and dama ge during installation. Replace with new ones if
necessary.
 When installing front pillar finisher, check that cl ips are securely fitted in body panel holes, and
press them it.
1. Front pillar finisher 2. Grommet 3. Grommet
4. EPT sealer [t: 12.0 mm (0.472 in)]
: Vehicle front
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA5311ZZ
Revision: 2010 May2011 QX56

EXT-42
< REMOVAL AND INSTALLATION >
REAR SPOILER
5. Remove following parts after removing rear spoiler. High-mounted stop lamp
Grommets
 Washer nozzle
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
 Be careful no to damage the back door.
 Always replace double-sided tape with a new one, if rear spoiler is reused.
 Remove double-sided tape remain ing on back door panel and back of rear spoiler with a double-
sided tape remover, after removing rear spoiler.
 When installing, visually check the rear spoiler and the clips, then replace them with new parts if
they are damaged.
 When installing rear spoiler, check that clips an d bolts are securely fitted in back door panel holes,
and then press them in.
 Never wash the vehicle within 24 hours af ter installing so as to keep adhesive.
Revision: 2010 May2011 QX56

FRONT DRIVE SHAFTFAX-23
< REMOVAL AND INSTALLATION > [4WD]
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 Never damage ball joint boot.
11. Remove cotter pin, and then loosen wheel hub lock nut.
12. Patch wheel hub lock nut with a piece of wood. Hammer the wood to disengage wheel hub and bearing assembly from drive shaft.
CAUTION:
 Never place drive shaft joint at an extreme angle. Also be careful not to overextend slide joint.
 Never allow drive shaft to hang down without support for or joint sub-assembly, shaft and the
other parts.
NOTE:
Use suitable puller, if wheel hub and bearing assembly and drive shaft cannot be separated even after
performing the above procedure.
13. Remove wheel hub lock nut.
14. Remove fender protector. Refer to EXT-23, "
FENDER PROTECTOR : Removal and Installation".
15. Remove drive shaft from front final drive using the drive shaft attachment [SST: KV40107500 ( −)] (A) and a sliding ham-
mer (commercial service tool) (B) while inserting tip of the drive
shaft attachment between housing and front final drive.
CAUTION:
 Never place drive shaft joint at an extreme angle when
removing drive shaft. Also be careful not to overextend
slide joint.
 Confirm that the circular clip is attached to the drive shaft.
16. Perform inspection after removal. Refer to FAX-28, "
Inspection".
INSTALLATION
Note the following, and install in the reverse order of removal.
CAUTION:
Always replace final drive side oil seal with new one when installing drive shaft. Refer to DLN-160,
"Removal and Installation"
 Place the protector [SST: KV38106300 (−)] (A) onto final drive
to prevent damage to the oil seal while inserting drive shaft. Slide
drive shaft sliding joint and tap with a hammer to install securely.
CAUTION:
Check that circular clip is completely engaged.
 Use the following torque range for tightening the wheel hub lock nut.
CAUTION:
 Since the drive shaft is assembled by press-fitting, use the tightening torque range for the wheel hub lock nut.
 Be sure to use torque wrench to tighten th e wheel hub lock nut. Never use a power tool.
 Perform the final tightening of each of parts under unladen conditions, which were removed when removing
wheel hub and bearing assembly and steering knuckle.
 Never reuse cotter pin.
 Perform inspection after installation. Refer to FAX-28, "
Inspection".
WHEEL SIDE
WHEEL SIDE : Disassembly and AssemblyINFOID:0000000006225404
DISASSEMBLY
1. Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vi se using aluminum or copper plates.
2. Remove dust shield from joint sub-assembly.
3. Remove boot bands and then remove boot from joint sub-assembly.
JPDIF0004ZZ
: 118 – 123 N·m (12.1 – 12.5 kg-m, 87 – 90 ft-lb)
JPDIF0023ZZ
Revision: 2010 May2011 QX56

FRONT DRIVE SHAFTFAX-25
< REMOVAL AND INSTALLATION > [4WD]
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9. Install the boot securely into grooves (indicated by “*” marks) shown in the figure.
CAUTION:
If grease adheres to the boot mounting surface (indicated
by “*” mark) on the shaft or housing, boot may come off.
Remove all grease from the surfaces.
10. To prevent the deformation of the boot, adjust the boot installa- tion length (L) to the specified value shown below by inserting
the suitable tool into inside of the boot from the large diameter
side of boot and discharging the inside air.
CAUTION:
 If the boot installation length is outsid e the standard, it may cause breakage of boot.
 Be careful not to touch the inside of the boot with the tip of tool.
11. Install new boot bands securely. CAUTION:
Never reuse boot band.
a. Small boot band
i. Secure the ends of the boot with boot bands using the boot band crimping tool [SST: KV40107300 ( −)] (A).
CAUTION:
Secure boot band so that dimension (M) meets the specifi-
cation as shown in the figure.
b. Large boot band
i. Put boot band in the groove on drive shaft boot. Then fit pawls ( ) into holes to temporary installation.
NOTE:
For the large diameter side, fit projection (A) and guide slit (B) at
first.L : Refer to
FAX-29, "
Drive Shaft".
JPDIG0136ZZ
PDIA1187J
M : 1.0 – 4.0 mm (0.039 – 0.157 in)
DSF0047D
SDIA3557E
Revision: 2010 May2011 QX56

FAX-26
< REMOVAL AND INSTALLATION >[4WD]
FRONT DRIVE SHAFT
ii. Pinch projection on the band with suitable pliers to tighten band.
iii. Insert tip of band below end of the pawl.
12. Secure joint sub-assembly and shaft, and then check that they
are in the correct position when rotating boot. Install them with
boot band when boot installation positions become incorrect.
CAUTION:
Never reuse boot band.
13. Install dust shield to joint sub-assembly. CAUTION:
Never reuse dust shield.
FINAL DRIVE SIDE
FINAL DRIVE SIDE : Disa ssembly and AssemblyINFOID:0000000006225405
DISASSEMBLY
1. Fix shaft with a vise.
CAUTION:
Protect shaft when fixing with a vi se using aluminum or copper plates.
2. Remove circular clip from housing.
3. Remove dust shield from housing.
4. Remove boot bands, and then remove boot from housing.
5. Put matching marks on housing and shaft. CAUTION:
Use paint or similar substance for matc hing marks. Never scratch the surface.
6. Remove stopper ring with suitable tool, and pull out housing.
7. Put matching marks on ball cage/steel ball/inner race assembly and shaft.
CAUTION:
Use paint or similar substance for matching marks. Never
scratch the surface.
8. Remove snap ring, then remove ball cage/steel ball/inner race assembly from shaft.
9. Remove boot from shaft.
10. Perform inspection after disassembly. Refer to FAX-28, "
Inspec-
tion".
ASSEMBLY
1. Remove old grease on housing with paper waste.
SDIA3558E
JPDIG0177ZZ
SFA514A
Revision: 2010 May2011 QX56

FRONT DRIVE SHAFTFAX-27
< REMOVAL AND INSTALLATION > [4WD]
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2. Install boot and boot bands to shaft. CAUTION:
 Wrap serration on shaft with tape (A) to protect the bootfrom damage.
 Never reuse boot and boot band.
3. Remove the tape wrapped around the serration on shaft.
4. Install ball cage/steel ball/inner race assembly (1), align it with the matching marks on shaft (2) put during the removal.
5. Secure ball cage/steel ball/inner race assembly onto shaft with snap ring (3).
CAUTION:
Never reuse snap ring.
6. Apply the appropriate amount of grease onto housing and slid- ing surface.
7. Install housing to shaft.
8. Install stopper ring to housing. CAUTION:
Never reuse stopper ring.
9. After installed, pull shaft to check engagement between housing and stopper ring.
10. Install boot securely into grooves (indicated by “*” marks) shown in the figure.
CAUTION:
If grease adheres to the bo ot mounting surfaces (indicated
by “*” marks) on shaft or housing, boot may be removed.
Remove all grease from the surfaces.
11. To prevent deformation of the boot, adjust the boot installation
length (L) to the value shown below by inserting the suitable tool
into the inside of boot from the large diameter side of boot and
discharging inside air.
CAUTION:
 If the boot installation length is outsid e the standard, it may cause breakage of boot.
 Be careful not to touch the inside of the boot with the tip of tool.
12. Install boot bands securely as shown in the figure. CAUTION:
Never reuse boot band.
13. Secure housing and shaft, and then check that they are in the correct position when rotating boot. Install them with boot band
when the mounting positions become incorrect.
CAUTION:
Never reuse boot band.
14. Install dust shield to housing. CAUTION:
Never reuse dust shield.
15. Install circular clip to housing. CAUTION:
Never reuse circular clip.
JPDIF0009ZZ
Grease amount : Refer to FAX-29, "Drive Shaft".
L : Refer to FAX-29, "
Drive Shaft".
JPDIG0004ZZ
JPDIF0224ZZ
PDIA1188J
Revision: 2010 May2011 QX56

FL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
General PrecautionsINFOID:0000000006289679
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
 Be sure to work in a well ventilate d area and furnish workshop with a CO
2 fire extinguisher.
 Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
 Use gasoline required by the regulations for octane number. Refer to GI-31, "
Fuel".
 Before removing fuel line parts, perform out the following procedures:
- Put drained fuel in an explosi on-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-153, "
Work Procedure".
- Disconnect the battery cable from the negative terminal.
 Always replace O-rings with new ones.
 Never kink or twist tubes when they are being installed.
 Never tighten hose clamps excessi vely to avoid damaging hoses.
 After installing tubes, check there is no fuel leakage at connections in the following steps.
- Apply fuel pressure to fuel lin es with turning ignition switch “O N” (with engine stopped). Then check
for fuel leakage at connections.
- Start engine and rev it up and check for fuel leakage at connections.
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
“MIL” may come on.
 For servicing “Evaporative Emission System” parts.
Refer to EC-16, "
Component Parts Location".
Revision: 2010 May2011 QX56

FL-4
< PERIODIC MAINTENANCE >
FUEL SYSTEM
PERIODIC MAINTENANCE
FUEL SYSTEM
InspectionINFOID:0000000006289682
• Inspect fuel lines, fuel filler cap and fuel tank for improper attach-ment, leakage, cracks, damage, loose connections, chafing or
deterioration.
 If necessary, repair or replace damaged parts.
Quick ConnectorINFOID:0000000006289683
CAUTION:
 After connecting fuel tube quick connectors, check quick con-
nectors are secure.
 Ensure that connector and resi n tube never contact any adja-
cent parts.
A : Engine
B : Fuel line
C: Fuel tank
JPBIA0129ZZ
1 : Quick connector
2: Retainer
A : Hard tube (or the equivalent)
B : Connection (cross-section)
C : Resin tube
D : To under floor fuel line
E : To fuel tank
F: Tab
G : Disconnection
JPBIA0130ZZ
Revision: 2010 May2011 QX56

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
FL-7
< REMOVAL AND INSTALLATION >
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 To keep the connecting portio
n clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags (A) or something similar.
8. Remove lock ring for fuel level sensor unit, fuel filter and fuel pump assembly with fuel tank lock ring wrench [SST:
KV10119800 (J-45722)] (A) by turning counterclockwise.
9. Remove fuel level sensor unit, fuel filter and fuel pump assem- bly.
CAUTION:
 Never bend float arm during removal.
 Avoid impacts such as fa lling when handling compo-
nents.
INSTALLATION
Note to the following, and install in the reverse order of removal.
 For installation, use a new O-ring.
Quick Connector Connect quick connector as follows:
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is
heard.
3. After connecting, check that the connection is secure by following method.  Pull the tube and the connector to check they are securely
connected.
 Visually confirm that the two retainer tabs are connected to the connector.
InspectionINFOID:0000000006289686
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and let it idle and check there are no fuel leakage at the fuel system connections.
JPBIA0135ZZ
JSBIA0384ZZ
A: Pull
JPBIA0140ZZ
Revision: 2010 May2011 QX56

FRONT COIL SPRING AND SHOCK ABSORBERFSU-11
< REMOVAL AND INSTALLATION >
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12. Separate drive shaft from steering knuckle. (4WD) Refer to FAX-22, "Removal and Installation".
13. Remove front tube assembly A and front tube asse mbly B from shock absorber. (With HBMC) Refer to
SCS-32, "
FRONT TUBE ASSEMBLY : Removal and Installation".
14. Remove shock absorber.
15. Perform inspection after removal. (With HBMC) Refer to FSU-12, "
Inspection and Adjustment".
INSTALLATION
Note the following, and install in the reverse order of removal.
 Never tap on the ball joint cap of the stabilizer connecting rod with a hammer or a similar item when inserting
the stabilizer connecting rod into the lower link. (Without HBMC)
 Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground.
 Perform inspection after installation. Refer to FSU-12, "
Inspection and Adjustment".
 Perform adjustment after installation. (With HBMC) Refer to FSU-12, "
Inspection and Adjustment".
 After replacing the shock absorber, always follow the disposal procedure to discard the shock absorber.
Refer to FSU-13, "
Disposal".
Disassembly and AssemblyINFOID:0000000006273960
CAUTION:
The shock absorber assembly can not be disassembled. (With HBMC)
DISASSEMBLY (WITHOUT HBMC)
CAUTION:
Never damage shock absorber piston rod wh en removing components from shock absorber.
1. Install shock absorber attachment [SST: ST35652000 ( −)]
(A) to shock absorber and secure it in a vise.
CAUTION:
When installing the shock ab sorber attachment to shock
absorber, wrap a shop cloth around shock absorber to pro-
tect it from damage.
2. Using a spring compressor (commercial service tool) (A), com- press coil spring between rubber seat and shock absorber until
coil spring with a spring compressor is free.
CAUTION:
Be sure a spring compresso r is securely attached coil
spring. Compress coil spring
3. Check coil spring with a spring compressor between rubber seat and shock absorber is free. And then remove piston rod lock nut
while securing the piston rod tip so that piston rod does not turn.
4. Remove washer, bushings, shock absorber mounting bracket, tube, rubber seat, bound bumper cover, dust cover from shock
absorber.
5. After removing coil spring with a spring compressor, then gradually release a spring compressor. CAUTION:
Loosen while making sure coil spri ng attachment position does not move.
6. Remove the shock absorber at tachment from shock absorber.
7. Perform inspection after disassembly. Refer to FSU-12, "
Inspection and Adjustment".
ASSEMBLY (WITHOUT HBMC)
1. Install shock absorber attachment [SST: ST35652000 ( −)] to shock absorber and secure it in a vise.
CAUTION:
JPEIA0006ZZ
JPEIA0168ZZ
Revision: 2010 May2011 QX56