ISUZU AXIOM 2002 Service Repair Manual

METER AND GAUGE8E±5
Connector A
TerminalFunction
1Ð
2Intelligent suspension indicator light
3TOD indicator light ªRearº
4Ð
5TOD indicator light ªAUTOº
6Ð
7TOD indicator light ªFrontº
8A/T shift indicator light ª3º
9A/T shift indicator light ªDº
10A/T shift indicator light ª2º
11SRS ± air bag warning light
12Ground
13Battery
14Stater switch
15A/T oil temperature warning light
16Seat belt indicator light
17Charge warning light
18Ð
19Ð
20Ð
21A/T shift indicator light ªLº
22ABS warning light
23Ð
24Ð
25Reduced power warning light
26Oil pressure warning light
27Check trans warning light
28MIL(check engine) warning light
29Check TOD
30Engine coolant temperature gauge
Connector B
TerminalFunction
1A/T shift indicator light ªRº
2A/T shift indicator light
3A/T shift indicator light ªNº
4A/T shift indicator light ªPº
5Illumination light
6Engine revolution pulse
7Speed sensor pulse
8Turn signal indicator light (LH)
9Brake warning light
10High beam indicator light (+)
11High beam indicator light (±)
12Turn signal indicator light (RH)
13Turn signal indicator light
14Ð
15Illumination light
16Ground
Connector C
TerminalFunction
1Starter switch
2Ð
3Fuel gauge
4Low fuel warning light
5Cruise set indicator light
6Ð
7Ð
8Ð
9Ð
10Sport mode indicator light
11Ð
12Winter drive indicator light
13Power drive indicator light
14Ð

8E±6METER AND GAUGE
Removal
1. Disconnect the battery ground cable.
2. Remove the Dash Side Trim Panel ±LH.
3. Remove the lower cover Assembly(2).

Refer to
Instrument Panel Assembly in Body
Structure
section.
4. Remove the meter cluster Assembly(1).

Refer to
Instrument Panel Assembly in Body
Structure
section.
821R200020
5. Remove the meter assembly(3).

Remove four fixing screws.

Disconnect the meter connectors.
825RW197
CAUTION: The removed meter assembly should be
placed upright or with its face side up.
Installation
To install, follow the removal steps in the reverse order.
Warning Light Bulb and Indicator Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Remove the meter assembly.

Refer to
Meter Assembly in this section.
3. Remove the bulb.

Hold the bulb socket by hand, rotate it
counterclockwise and pull it out.
Installation
To install, follow the removal steps in the reverse order.

METER AND GAUGE8E±7
A/T Shift Indicator Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Pry up the bended portions(2) of the metal cover(1).
821RY00060

8E±8METER AND GAUGE
3. Remove the meter lense(3) from the meter visor(4).
4. Remove the meter visor from the meter case(5).
821RY00061
5. Remove the meter assembly.

Push the metal cover(6) with the screw driver(7).
821RY00062
6. Remove the meter rear cover.
7. Remove the meter circuit board.
8. Remove the A/T shift indicator bulb.
Installation
To install, follow the removal steps in the reverse order.

METER AND GAUGE8E±9
Vehicle Speed Sensor
Removal
1. Disconnect the battery ground cable.
2. Remove the vehicle speed sensor(1).

Disconnect the connector.

Rotate the sensor counterclockwise.
225R200001
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Tighten the vehicle speed sensor to the specified
torque.
Torque: 25 N´m (18 lb ft)
Fuel Tank Unit
Removal
Refer to Engine Fuel section.

8E±10METER AND GAUGE
Main Data and Specifications
Torque Specifications
ApplicationN´mLb FtLb In
Vehicle Speed Sensor Fixing2720Ð

8F±1 BODY STRUCTURE
AXIOM
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±2. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±2. . . . . . . . . . . . . . . . . . . . .
Frame Dimensions 8F±3. . . . . . . . . . . . . . . . . . . .
General Description (Bumper) 8F±4. . . . . . . . . . . .
Front Bumper 8F±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±4. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±7. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description (Sheet Metal) 8F±10. . . . . . . . .
Engine Hood 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±10. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±13. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±13. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±15. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Tightening Torque 8F±18. . . . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Front Section 8F±19. . . . . . . . . . . . . . . . . . . . . . . . .
Room Section (Front Side) 8F±22. . . . . . . . . . . . . .
Room Section (Rear Side) 8F±24. . . . . . . . . . . . . .
Rear Section 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Side Body Section (Front side) 8F±28. . . . . . . . . .
Side Body Section (Rear side) 8F±30. . . . . . . . . .
General Description (Body) 8F±32. . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±32. . . . . . . . . . . . . . .
Parts Location 8F±32. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F±34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±35. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±35. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±37. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±37. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass and Glass
Run 8F±39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±39. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator, Glass and Glass
Run 8F±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±42. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±43. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±45. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate 8F±46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±46. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Hanger 8F±49. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±49. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±51. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±52. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Glass 8F±55. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±55. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Glass 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8F±59. . . . . . . . . . . . .

8F±2BODY STRUCTURE
Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING, REFER TO
THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.
Frame
General Description
Proper frame alignment is important to assure normal
vehicle life and performance of many other parts of the
vehicle. If the vehicle has been involved in a fire, collision
or has been overloaded, it is necessary to check the
frame alignment.

8F±3 BODY STRUCTURE
Frame Dimensions
501R200004

8F±4BODY STRUCTURE
General Description (Bumper)
Front and rear bumpers consist of bumper fascia,
support, and reinforcement.
The absorbing capability for both front and rear bumper
systems are achieved through reinforcements in each
bumper.
Front Bumper
Parts Location
601R200011
Legend
(1) Front Bumper Mounting
(2) Front Bumper Side Bracket
(3) Front Bumper Back Bar Assembly
(4) Front Bumper Center Bracket(5) Front Bumper Center Retainer
(6) Front Bumper Side Retainer
(7) Front Bumper Reinforcement Assembly
(8) Front Bumper Fascia