ISUZU AXIOM 2002 Service Repair Manual

8F±35 BODY STRUCTURE
Front Door Assembly
Parts Location
630R200010
Legend
(1) Front Door Assembly
(2) Upper Hinge Bolt(3) Door Harness Connector
(4) Door Check Arm
(5) Lower Hinge Bolt
Removal
1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove the door check arm bolt.
630R200011

8F±36BODY STRUCTURE
4. Remove the upper and lower hinge bolts.

Position a wood block under the door for protection
and support the door assembly with hands during
removal or installation.
635R200013
5. Remove the door harness connector.

Pull the door harness grommet out in order to
disconnect the harness connector.
630R200012
6. Remove the front door assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Align the door fitting to the body.

Check the fender and front door (1).
Clearance: 5.0 mm (0.196 in)
Height (step): Flush

Check the front door and rear door (2).
Clearance: 5.0 mm (0.196 in)
Height (step): Flush

Check the rear door and body (3).
Clearance: 5.0 mm (0.196 in)
Height (step): Flush
Adjust clearance with door hinges.
Adjust height (step) by tapping on the fender lightly
with a rubber hammer.
610R200005
2. Tighten the door hinge bolts to the specified torque.
Torque : 34 N´m (25 lb ft)
3. Tighten the door check arm bolt and nuts to the
specified torque.
Torque : 9 N´m (78 lb in)

8F±37 BODY STRUCTURE
Rear Door Assembly
Parts Location
650R200001
Legend
(1) Rear Door Assembly
(2) Lower Hinge Bolt(3) Door Check Arm
(4) Door Harness Connector
(5) Upper Hinge Bolt
Removal
1. Disconnect the battery ground cable.
2. Apply a setting mark on the body side hinge.
3. Remove the door check arm bolt.
650R200002
4. Remove the upper and lower hinge bolts.

Position a wood block under the door for protection
and support the door assembly with hands during
removal or installation.
650R200004

8F±38BODY STRUCTURE
5. Remove the door harness connectors.

Pull the door harness grommet out in order to
disconnect the door harness connectors.
650R200003
6. Remove the rear door assembly.
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Align the door fitting to the body by referring to Front
Door Assembly in this section.
2. Tighten the door hinge bolts to the specified torque.
Torque : 34 N´m (25 lb ft)
3. Tighten the door check arm bolt and nuts to the
specified torque.
Torque : 9 N´m (78 lb in)

8F±39 BODY STRUCTURE
Front Window Regulator, Glass and Glass Run
Parts Location
635R200012
Legend
(1) Glass
(2) Glass Run
(3) Door Mirror Assembly
(4) Door Mirror Cover
(5) Tweeter
(6) Speaker Spacer
(7) Speaker Assembly
(8) Inner Waist Seal
(9) Door Trim Panel
(10) Power Window Switch
(11) Inside Lock Bracket(12) Inside Handle
(13) Pull Box
(14) Courtesy Light
(15) Pull Box Bracket
(16) Waterproof Sheet
(17) Front Door Panel
(18) Door Lock Assembly
(19) Door Lock Cylinder
(20) Outside Handle
(21) Window Regulator
(22) Outer Waist Seal

8F±40BODY STRUCTURE
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the one fixing screw.
635R200004
3. Remove the power window switch (1).

Pull the power window switch and remove the
connector.
635R200002
4. Remove the inside handle.

Open the screw cover (1) and remove the screw.

Disconnect the cable.
635R200003
5. Remove the door mirror cover.
6. Remove the trim panel at the 8 clip positions (1).

Disconnect the tweeter and courtesy light
connectors.
635R200005

8F±41 BODY STRUCTURE
7. Remove the inner waist seal.
8. Remove the tweeter.
9. Remove the courtesy light.
10. Remove the pull box bracket.
11. Remove the inside lock bracket.

Disconnect the cable.
12. Remove the speaker (2) and speaker spacer (1).

Disconnect the speaker connector (3).
890R200028
13. Remove the waterproof sheet.
14. Remove the outer waist seal.

Remove the rear side screw and pull the outer waist
seal upward.
15. Remove the window glass.

Operate the requlator (power window switch) to
adjust the glass height and expose the access hole.
Remove the 2 bolts fixing the bottom channel and
the requlator. Remove the glass.
631R200001
631R200002
16. Remove the window regulator.

Remove the 7 fixing bolts and disconnect the
window regulator motor harness connector.
17. Remove the glass run.

Pull the glass run (6) from the door frame.
631RS007
Installation
To install, follow the removal steps in the reverse order,
noting the following points:
1. Check to see that the window regulator operates
smoothly and the glass opens and closes properly.
2. Install the waterproof sheet tightly against the door
panel.
3. Tighten the window regulator assembly fixing bolts to
the specified torque.
Torque : 6 N´m (52 lb in)

8F±42BODY STRUCTURE
Rear Window Regulator, Glass and Glass Run
Parts Location
655R200009
Legend
(1) Glass Run
(2) Glass
(3) Division Bar
(4) Fixed Glass
(5) Window Regulator
(6) Outside Handle
(7) Door Lock Assembly
(8) Pull Box Bracket
(9) Speaker Spacer
(10) Speaker(11) Pull Box
(12) Door Trim Panel
(13) Courtesy Light
(14) Power Window Switch
(15) Inside Handle
(16) Inside Lock Bracket
(17) Inner Waist Seal
(18) Tweeter
(19) Waterproof Sheet
(20) Outer Waist Seal
(21) Rear Door Panel

8F±43 BODY STRUCTURE
Removal
1. Disconnect the battery ground cable.
2. Remove the pull box.

Remove the fixing screw.
655R200003
3. Remove the power window switch (1).

Pull the power window switch and remove the
connector.
655R200004
4. Remove the inside handle.

Open the screw cover and remove the screw.

Disconnect the cable.
655R200008
5. Pull the trim panel at the 7 clip positions.

Disconnect the tweeter and courtesy light
connectors.
655R200005
6. Remove the inner waist seal.
7. Remove the tweeter and the courtesy light.
8. Remove the pull box bracket.
9. Remove the speaker and the speaker spacer.

Disconnect the speaker harness connector.
10. Remove the inside lock bracket.

Disconnect the cable.

8F±44BODY STRUCTURE
11. Remove the waterproof sheet (1).

Taking notice of the door harness, peel the
waterproof sheet off the door panel carefully.
651R200004
12. Remove the outer waist seal.

Remove the front side screw and pull the waist seal
upward.
13. Remove the window glass.

Operate the requlator (powe window switch) to
adjust the glass hight and expose the access hole.
Remove the 2 bolts fixing the bottom channel and
the requlator. Remove the galss.
651R200001
651RW007

Remove the fixed window glass (2) by removing the
screw from the top of the division bar (1) and the bolt
from the bottom of the division bar.
651R200002