switch ISUZU TF SERIES 2004 Manual Online

5C-32 BRAKES


5. After doing so, pull PEDAL ARM to yourself a little so
that PEDAL ARM is not pushed in.
6. Making PEDAL ARM not movable with one hand, push
in the whole SWITCH with the other hand until the
PLUNGER of SWTCH is pushed in and SWITCH itself
hits the RUBBER of PEDAL ARM.
In the condition, turn SWITCH clock-wise until “click”
sound is made and lock it.
By doing this the SWITCH is adjusted at 0.70.5mm
clearance.

PARKING BRAKE SYSTEM 5D-3







This illustration shows RHD model
LHD model is opposite.
RTW35DLH000101

Legend

(1)
Nut

(2)
Bolt and Washer

(3)
Adjust Nut

(4)
Bolt


(5)
Front Parking Brake Cable

(6)
Clip

(7)
Switch

(8)
Bolt

(9)
Parking Lever Assembly


Removal
1. Remove instrument panel assembly & cross beam
in legend numbers order.

Refer to section 10.
2. Bolts (2)(8) are already removed in step 1.
3. Remove adjust nut (3).
4. Pull out clip (6) and take out front parking brake
cable (5) from parking lever assembly (9).
5. Remove bolts (4) and nut (1) and take out parking
lever assembly (9).
6. Remove switch (7).
Installation
1. Install switch (7).
Torque: 1.5 N




m (0.15 kg




m/13 lb in)
2. Set parking lever assembly (9).
3. Install bolts (4) and nut (1) and tighten them to the
specified torque.
Torque: 15 N





m (1.5 kg





m/11 lb ft)
4. Set front parking brake cable (5) in parking leve
r
assembly (9).
5. Drive clip (6) into the outer cable groove of front
parking brake cable (5) at the outside of parking
lever assembly (9).

5D-8 PARKING BRAKE SYSTEM

Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bucket Seat)


RTW35DSF000101

Legend

(1)
Rear Floor Console

(2)
Parking Brake Cable T-end

(3)
Adjust Nut


(4)
Switch

(5)
Parking Brake Lever Assembly

(6)
Bolt

(7)
Equalizer


Removal
1. Remove rear floor console (1).

Refer to section 10.
2. Loosen adjust nut (3).
3. Remove bolt (6).
4. Remove switch (4).
5. Disconnect parking brake cable T-end (2) from
parking brake lever assembly (5).
6. Take out parking brake lever assembly (5).

Installation
1. Apply grease (multipurpose type grease) to the
connecting portion of parking brake rear cable T-
end (2) and parking brake lever equalizer (7).
(arrow mark)
2. Connect parking brake rear cable T-end (2) to
equalizer (7).
3. Install switch (4).

4. Tighten the parking brake lever fixing bolt (6) to
the specified torque.
Torque: 15 N




m (1.5 kg




m/11 lb ft)
5. Drive adjust nut (3) on parking brake assembly so
that parking brake cable T-end fits into equalize
r
(7).
6. Install rear floor console (1).
Refer to section 10.
7. Pull parking brake lever with a force equivalent to
operating force: 490 N (50 kg/110 lb), 10 times fo
r
conditioning.
8.
Adjust nut (3) so that parking brake lever goes
through 6

8 notches, when pulled with a operation
force of 294 N (30 kg/66 lb).
9. Check brake for no drag.

10-12 CAB
DISASSEMBLY



This illustration is based on RHD model
RTW4A0LF000701

Disassembly Steps

1. Switch bezel/Window regulator handle

2. Power window switch

3. Bezel

4. Door mirror cover

5. Door trim panel

6. Tweeter (Required Option)

7. Door mirror assembly

8. Outer waste seal

9. Bracket

10. Speaker assembly

11. Waterproof sheet

12. Inside lever

13. Window glass




14. Window regulator/Power window
regulator

15. Glass run

16. Glass run rear channel / Glass ran rear
channel with Door lock control or Anti
theft (EC)

17. Door lock assembly/Door lock assembly
with super lock

18. Outside handle protector (EUROPE)

19. Outside handle

20. Door lock cylinder protector (EUROPE)

21. Door lock cylinder / Door lock cylinder
with door lock switch (EC)
22. Door harness assembly
23. Anti rattler

CAB 10-13


Important Operations
1. Switch Bezel/Window Regulator Handle

Remove the 2 screws and disconnect the connectors.




To remove the regulator handle, remove the clip at the
root of the handle by using wire.




2. Power Window Switch

Remove the 3 screws.


3. Bezel

Remove the screw.



4. Door Mirror Cover

Pull out the upper clip, and then take out the cove
r
upward.



5. Door Trim Panel

Pull out the trim panel at the 8 clip positions (Powe
r
window type).

CAB 10-15




13. Window Glass
 Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator

Remove the 4 fixing bolts and the 2 fixing nuts.

Disconnect the power window motor connector.
15. Glass Run

Pull it out from the door frame of the channel.
16. Glass Run Rear Channel

Remove the bolt.

Bolt is removed after removing door lock cylinder switch
harness. (Expect EC)



17. Door Lock Assembly

Disconnect the lock cable from the anti rattler.
 Remove the 3 fixing screws and the bolt.

Disconnect the linkage at the outside handle and the
lock cylinder.

Disconnect the harness connector.




18.Outside Handle Protector (EUROPE)
 Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE)

Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder

Remove the 2 fixing bolts from the outside handle.

10-16 CAB
REASSEMBLY



This illustration is based on RHD model
RTW4A0LF000801

Reassembly Steps
1. Anti rattler
2. Door harness assembly

3. Door lock cylinder / Door lock cylinder
with door lock switch (EC)

4. Door lock cylinder protector (EUROPE)

5. Outside handle

6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock
assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (EC)
9. Glass run
10. Window regulator / Power window
regulator



11. Window glass
12. Inside lever
13. Waterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch

23. Switch bezel / Window regulator handle

10-22 CAB
DISASSEMBLY


RTW3A0LF000601

Disassembly Steps

1. Switch bezel/Window regulator handle

2. Power window switch

3. Bezel

4. Door trim panel

5. Bracket

6. Speaker assembly

7. Waterproof sheet

8. Inside lever

9. Outer waste seal




10. Window regulator/Power window
regulator

11. Glass run rear channel

12. Door lock assembly

13. Glass run

14. Window glass

15. Outside handle
16. Door harness assembly
17. Anti rattler

CAB 10-23
RTW3A0SH000401
Important Operations
1. Switch Bezel/Window Regulator Handle


Remove the 2 screws and disconnect the connector.




To remove the regulator handle, remove the clip at the
root of the handle by using wire.

2. Power Window Switch


Pry the 4 clip positions.
3. Bezel


Remove the screw.
RTQ3A0SH000501

4. Door Trim Panel

Pull out the trim panel at the 7 clip positions (Powe
r
window type).




Remove the 2 screws and pull out the trim panel at the 7
clip positions (Window regulator handle type).

CAB 10-25
REASSEMBLY

RTW3A0LF000701

Reassembly Steps
1. Anti rattler
2. Door harness assembly

3. Outside handle
4. Window glass
5. Glass run
6. Door lock assembly
7. Glass run rear channel
8. Window regulator/Power window regulator


9. Outer waste seal
10. Inside lever
11. Waterproof sheet
12. Speaker assembly
13. Bracket
14. Door trim panel
15. Bezel
16. Power window switch

17. Switch bezel/Window regulator handle