Remove engine ISUZU TROOPER 1998 Service Repair Manual

7A±31 AUTOMATIC TRANSMISSION (4L30±E)
Transmission (With Transfer Case)
Transmission And Associated Parts
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Legend
(1) Transfer Control Lever Knob
(2) Front Console
(3) Selector Lever Assembly
(4) Transfer Control Lever
(5) Transfer and Exhaust Protector
(6) Rear Propeller Shaft
(7) Front Propeller Shaft
(8) Harness Protector
(9) Rear Mount Nut(10) Third Crossmember
(11) Exhaust Pipe
(12) Transmission Oil Cooler Pipe
(13) Starter
(14) Transmission Harness Connector
(15) Under Cover
(16) Torque Converter Bolt
(17) Engine Transmission Bolt
(18) Transmission Assembly
Removal
NOTE: Before remove transmission and transfer
assembly from vehicle, change the tansfer mode to 2WD
using push button on dash panel.1. Remove engine hood.
2. Disconnect battery ground cable.
3. Remove transfer control lever knob (1) and
disconnect wiring harness connectors, then remove
front console (2).

7A±32
AUTOMATIC TRANSMISSION (4L30±E)
4. Disconnect shift lock cable from the selector lever
assembly side.
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5. Disconnect wiring harness connectors.
6. Disconnect shift control rod from the selector lever
assembly side.
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7. Remove selector lever assembly (3).
8. Remove transfer control lever (4).
9. Remove transfer and exhaust protector (5).
10. Remove rear propeller shaft (6).
11. Remove front propeller shaft (7).
12. Remove harness protector (8).
13. Support transfer case with a jack and remove two rear
mount nuts (9) from the 3rd crossmember side.
14. Remove eight third crossmember bolts and third
crossmember (10).
15. Disconnect one oxygen sensor connector from the
transmission harness.
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16. Remove exhaust pipe (11).
17. Disconnect transmission oil cooler pipe (12) from A/T
side.
18. Remove oil pipe clamp from torque converter
housing bracket.
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19. Loosen oil pipe clamp bolt at the engine mount side.
20. Remove starter (13).
21. Disconnect fuel pipe clamp bracket from
transmission side.
22. Disconnect transmission harness connectors (14)
from transmission, and transfer.
23. Remove flywheel under covers (3 pieces) (15) from
transmission case.
24. Lower the front of the transmission a little, then
remove flywheel torque converter fixing bolts (6
pieces) (16) by turning crankshaft.
25. Support the transmission with a transmission jack,
and hoist engine with a chain block.
26. Remove engine transmission fixing bolts (17).

7A±33 AUTOMATIC TRANSMISSION (4L30±E)
27. Remove transmission assembly (18).
Installation
1. Slowly raise transmission jack until front of the
transmission is aligned with rear of the engine, then
install transmission assembly.2. Tighten engine transmission bolts to the specified
torque.
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3. Support transfer case with a jack, and remove the
transmission jack.
4. Install flywheel torque converter bolts (6 pieces) by
turning crankshaft.
Torque: 54 Nwm (5.5 kg´m/40 lb ft)
NOTE: Do not reuse the flywheel torque converter bolt.
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7A±34
AUTOMATIC TRANSMISSION (4L30±E)
5. Install the flywheel under cover (3 pieces), and tighten
the bolts to the specified torque.
Torque: 8 Nwm (0.8 kg´m/69 lb in)
6. Install the starter, and tighten the bolts to the specified
torque.
Torque: 40 Nwm (4.1 kg´m/30 lb ft)7. Connect transmission harness connectors to
transmission, and transfer.
8. Connect fuel pipe bracket to transmission side.
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9. Install transmission oil cooler pipe to transmission.
Torque: 54 Nwm (5.5 kg´m/40 lb ft)
10. Install oil pipe clamp to torque converter housing
bracket.
11. Tighten oil pipe clamp bolt at engine mount side.
12. Install exhaust pipe, and tighten the bolts to the
specified torque.
Exh. pipe to exh. manifold 67 Nwm
(6.8 kg´m/49 lb ft)
Exh. pipe flange bolt 43 Nwm (4.4 kg´m/32 lb ft)13. Connect one oxygen sensor connector to the
transmission harness.
14. Install third crossmember, and tighten the bolts to the
specified torque.
Torque: 50 Nwm (5.1 kg´m/37 lb ft)
15. Install rear mount nuts, and tighten the nuts to the
specified torque.
Torque: 50 Nwm (5.1 kg´m/37 lb ft)
16. Remove the jack from the transfer case.

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±37
Resistance Chart

C

FResistance (k
)
±40±40672
03265
206825
801762.5
1202480.78
1503040.37
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
StepActionYe sNo
1Perform the transmission fluid checking procedure. Refer to
Checking Transmission Fluid Level and Condition in Automatic
Transmission (4L30±E) section.
Was the fluid checking procedure performed?
Go to Step 2
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
21. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFreeze
Frameº and ªFailure Recordsº for reference, as data will be lost
when the ªClear Infoº function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage less than
0.4 volts?
Go to Step 3
Go to Diagnostic
Aids
31. Turn the ignition ªoffº.
2. Disconnect the transmission 16±way connector H±53.
3. Turn the ignition ªonº.
Does the TFT signal voltage change to match the voltage 4.92
volts?
Go to Step 4Go to Step 9
4Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5 (D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 5
51. Disconnect the transmission 5±way connector M±6.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 6
61. Remove the transmission oil pan. Refer to Transmission Oil
Temperature Sensor (Adapter Case) in Automatic
Transmission (4L30±E) section.
2. Check the internal wiring harness for a short to ground.
Was a problem found?
Go to Step 8Go to Step 7
71. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 8
8Replace the TFT Sensor.
Is the replacement complete?
Go to Step 12Ð

7A1±40
TRANSMISSION CONTROL SYSTEM (4L30±E)
5. This test checks the TFT sensor and internal wiring
harness.
Resistance Chart

C

FResistance (k
)
±40±40672
03265
206825
801762.5
1202480.78
1503040.37
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
StepActionYe sNo
1Perform the transmission fluid checking procedure.
Refer to Checking Transmission Fluid Level and Condition in
Automatic Transmission (4L30±E) section.
Was the fluid checking procedure performed?
Go to Step 2
Refer to
Checking
Transmission
Fluid Level and
Condition in
Automatic
Transmission
(4L30±E) section
21. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFreeze Frameº and ªFailure Recordsº.
Does the scan tool display a TFT sensor signal voltage greater
than 4.86 volts?
Go to Step 3
Go to Diagnostic
Aids
31. Turn the ignition ªoffº.
2. Disconnect the transmission 16±way connector H±53.
3. Install a fused jumper wire from terminal 3(C) to 5(D) on the
engine harness.
4. Turn the ignition ªonº.
Does the TFT signal voltage drop to less than 0.4 volts?
Go to Step 4Go to Step 9
41. Turn the ignition ªoffº.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 5
51. Disconnect the transmission 5±way connector M±6.
2. Using the J39200 DVOM, measure the resistance between
terminals 3(C) and 5(D).
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 6
61. Remove the transmission oil pan.
2. Check the internal wiring harness for an open. Refer to
Transmission Oil Temperature Sensor (Adapter Case) in
Automatic Transmission (4L30±E) section.
Was a problem found and corrected?
Go to Step 13Go to Step 7
71. Disconnect the internal wiring harness at the TFT sensor.
2. Measure the resistance of the TFT sensor.
Is the resistance within specifications? (See Resistance Chart.)
Go to Diagnostic
Aids
Go to Step 8

7A1±46
TRANSMISSION CONTROL SYSTEM (4L30±E)
DTC P0722 Transmission Output Speed Sensor (OSS) Low Input
StepActionYe sNo
11. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFailure Recordsº.
4. Raise the drive wheels.
5. Start the engine.
6. Place the transmission in any drive range.
With the drive wheels rotating, does the ªTrans Output Speedº
increase with the drive wheel speed?
Go to Diagnostic
Aids
Go to Step 2
2Does the speedometer work?Go to Step 3Go to Step 4
3Check for the most current and/or incorrect calibration.
Is the calibration current?
Go to Step 16Go to Step 4
41. Turn the ignition ªoffº.
2. Disconnect the J3 (BLUE) PCM connector.
3. Using the J39200 DVOM, measure the resistance between
harness connector terminals J3±E1 and J3±E2.
Is the reading 3,000 ohms?
Go to Step 5Go to Step 6
51. Select AC volts.
2. Rotate the rear wheels, ensuring the driveshaft is turning.
Is the voltage greater than 0.5 volts?
Go to Step 7Go to Step 8
6Inspect circuits RED and WHT for a poor connection or an open
circuit.
Was a problem found?
Go to Step 17Go to Step 8
71. Reconnect the J3 (BLUE) PCM connector.
2. Disconnect the OSS harness from the OSS.
3. With the engine ªoffº, turn the ignition ªonº.
4. Using the J 39200 DVOM, measure the voltage at the OSS
harness connector terminals M15±1 and M15±2.
Is the reading between 4.0 to 5.1 volts?
Go to Step 16Go to Step 10
81. Remove the OSS.
2. Check the output shaft speed sensor rotor for damage or
misalignment. Refer to Speed Sensor (Extension Housing) in
Automatic Transmission (4L30±E) section.
Was a problem found?
Go to Step 17Go to Step 9
9Replace the OSS.
Is the replacement complete?
Go to Step 17Ð
10Was the reading in step 8 less than 4.0 volts?Go to Step 12Go to Step 11
11Was the reading in Step 8 greater than 5.1 volts?Go to Step 15Ð
12Using the J 39200 DVOM to chassis ground, measure the voltage
on circuit RED.
Is the reading between 4.0 to 5.1 volts?
Go to Step 13Go to Step 14
13Repair the open in circuit WHT.
Is the repair complete?
Go to Step 17Ð
14Check circuit RED for a short to ground or open.
Was a problem found and corrected?
Go to Step 17Go to Step 16

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±49
DTC P0723 Transmission Output Speed Sensor (OSS) Intermittent
StepActionYe sNo
11. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFailure Recordsº.
4. Raise the drive wheels.
5. Start the engine.
6. Place the transmission in any drive range.
With the drive wheels rotating, does the ªTrans Output Speedº
increase with the drive wheel speed?
Go to Diagnostic
Aids
Go to Step 2
2Does the speedometer work?Go to Step 3Go to Step 4
3Check for the most current and/or incorrect calibration.
Is the calibration current?
Go to Step 16Go to Step 4
41. Turn the ignition ªoffº.
2. Disconnect the J3 (BLUE) PCM connector.
3. Using the J39200 DVOM, measure the resistance between
harness connector terminals J3±E1 and J3±E2.
Is the reading 3,000 ohms?
Go to Step 5Go to Step 6
51. Select AC volts.
2. Rotate the rear wheels, ensuring the driveshaft is turning.
Is the voltage greater than 0.5 volts?
Go to Step 7Go to Step 8
6Inspect circuits RED and WHT for a poor connection or an open
circuit.
Was a problem found?
Go to Step 17Go to Step 8
71. Reconnect the J3 (BLUE) PCM connector.
2. Disconnect the OSS harness from the OSS.
3. With the engine ªoffº, turn the ignition ªonº.
4. Using the J 39200 DVOM, measure the voltage at the OSS
harness connector terminals M15±1 and M15±2.
Is the reading between 4.0 to 5.1 volts?
Go to Step 16Go to Step 10
81. Remove the OSS.
2. Check the output shaft speed sensor rotor for damage or
misalignment. Refer to Speed Sensor (Extension Housing) in
Automatic Transmission (4L30±E) section.
Was a problem found?
Go to Step 17Go to Step 9
9Replace the OSS.
Is the replacement complete?
Go to Step 17Ð
10Was the reading in step 8 less than 4.0 volts?Go to Step 12Go to Step 11
11Was the reading in Step 8 greater than 5.1 volts?Go to Step 15Ð
12Using the J 39200 DVOM to chassis ground, measure the voltage
on circuit RED.
Is the reading between 4.0 to 5.1 volts?
Go to Step 13Go to Step 14
13Repair the open in circuit WHT.
Is the repair complete?
Go to Step 17Ð
14Check circuit RED for a short to ground or open.
Was a problem found and corrected?
Go to Step 17Go to Step 16

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±55
DTC P0748 Pressure Control Solenoid (PCS) (Force Motor) Circuit Electrical
StepActionYe sNo
11. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFailure Recordsº.
4. While the engine is operating, put the transmission in Park.
5. Using the scan tool, apply 0.1 amp through 1.0 amp while
observing ªPC Ref. Currentº and ªPC Act. Currentº.
Is the ªPC Act. Currentº reading always within 0.16 amp?
Go to Diagnostic
Aids
Go to Step 2
21. Turn the ignition ªoffº.
2. Disconnect the transmission 5±way connector M±6.
3. Using the J39200 DVOM, measure the resistance between
terminals M6±2(B) and M6±1(E).
Is the resistance within 3±7 ohms?
Go to Step 6Go to Step 3
31. Remove the transmission oil pan. Refer to Solenoid (Adapter
Case Valve Body) in Automatic Transmission (4L30±E)
section.
2. Disconnect the internal wiring harness at the PCS.
3. Measure the resistance of the PCS.
Is the resistance within 3±7 ohms?
Go to Step 5Go to Step 4
4Replace the PCS.
Is the replacement complete?
Go to Step 9Ð
5Repair the internal wiring harness for an open.
Is the repair complete?
Go to Step 9Ð
6Inspect/repair circuits J3±E4, M6±2(B), J3±E3, and M6±1(E).
Was a problem found?
Go to Step 9Go to Step 7
7Inspect/repair circuits J3±E4, M6±2(B), J3±E3, and M6±1(E) for
a short to ground or poor connections.
Was a problem found?
Go to Step 9Go to Step 8
8Replace the PCM. Refer to Powertrain Control Module (PCM) in
Automatic Transmission (4L30±E) section.
Is the replacement complete?
Go to Step 9Ð
91. After the repair is complete, use the scan tool to select ªDTCº,
then ªClear Infoº function and ensure the following conditions
are met:
The PCS duty cycle is not at its electrical high or low limit.
2. Review the scan tool ªDTC Infoº.
Has the last test failed or is the current DTC displayed?
Begin diagnosis
again
Go to Step 1
Repair verified
Exit DTC table

TRANSMISSION CONTROL SYSTEM (4L30±E)7A1±63
DTC P1790 ROM Transmission Side
Bad Check Sum
Circuit Description
Transmission Side Read Only Memory (ROM) and
Electronically Erasable Programmable Read Only
Memory (EEPROM) is an electronic circuit that controls
the transmission control in the Powertrain Control Module
(PCM).
This DTC detects a check sum error. This is a type ªCº
DTC.
Conditions For Setting The DTC

Detects check sum error for 1 second.
Action Taken When The DTC Sets

Maximum line pressure.
Immediate landing to 4th gear.

Inhibit TCC engagement.

The PCM will illuminate the CHECK TRANS Lamp.
Conditions For Clearing The MIL/DTC

The PCM will turn off the CHECK TRANS Lamp after
three consecutive ignition cycles without a failure
reported.

The DTC can be cleared from the PCM history by
using a scan tool.

The DTC will be cleared from history when the vehicle
has achieved 40 warmup cycles without a failure
reported.

The PCM will cancel the DTC default actions when
the fault no longer exists and the ignition is cycled ªoffº
long enough to power down the PCM.
DTC P1790 ROM Transmission Side Bad Check Sum
StepActionYe sNo
11. Install the scan tool.
2. With the engine ªoffº, turn the ignition switch ªonº.
NOTE: Before clearing DTC(s), use the scan tool to record ªFailure
Recordsº for reference, as data will be lost when the ªClear Infoº
function is used.
3. Record the DTC ªFailure Recordsº.
Was DTC P1790 set?
Go to Step 4Go to Step 2
2Was DTC P1792 set?Go to Step 3Ð
31. Remove the PCM. Refer to Powertrain Control Module (PCM)
in Automatic Transmission (4L30±E) section.
2. Using the ITCS, make a reprogramming the transmission
EEPROM.
Was the reprogramming complete?
Go to Step 5Ð
4Replace the PCM.
Is the replacement complete?
Go to Step 5Ð
51. After the repair is complete, use the scan tool to select ªDTCº,
then ªClear Infoº function and operate the vehicle.
2. Review the scan tool ªDTC Infoº.
Has the last test failed or is the current DTC displayed?
Begin diagnosis
again
Go to Step 1
Repair verified
Exit DTC table