ECU JAGUAR X308 1998 2.G User Guide

5. Re
move wire temporarily securing
vertical link to road spring.
6. Remove and discard plasti c cover from ball joint.

7. Position wishb
o
ne to engage ball joint taper in vertical link.

8. In
stall nut securing ball joint to vertical link and tighten nut to
60-80Nm.
9. Reposition wheel speed sensor harness on wishbone and
secure with two tiestraps.

1
11 and support on stands. Refer to Section 100-02.

5. Ins
tall Special Tool 204-111 in road spring.
Sl

acken tool adjuster to suit spring length.
Install adaptor

and thrust collar.
Posit

ion stem of tool in center of spring passing dowel
through slot in su spension turret.

6. R
otate stem of Special Tool to
position dowel across slot.

7. W
ARNING: WHEN TURNING TOOL ADJUSTER, ENSURE
THAT TOOL STEM DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Rotate adjuster of Special Tool to tension spring.

8. R
emove spring pan to lower
wishbone securing bolts.
9. Rotate adjuster of Special Tool to release tension from spring.

10. NOTE
: It is not necessary to re
move Special Tool from spring
at this stage.
Remove spring assembly and Special Tool 204-111 from
suspension turret.
11. Lower vehicle to working heig ht and support on stands.

12 . Remove an
d discard tiestraps
securing wheel speed sensor
harness to upper wishbone.

13 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.

14 . R
emove nut securing tie rod oute
r ball joint to steering arm.
15. Release tie rod ball joint from vertical link.

1
. Install special tool 211-098 on tie rod ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.

16
.
Remove nut securing upper wish bone ball joint to vertical
link.

17
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.

18
.
Slacken but do not remove nut securing lower wishbone ball
joint to vertical link.
19. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly.

1.
Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20. Remove special tool 204-293 from ball joint.

21 . R
emove vertical link/hub assembly.
Support
ing ver
tical link/ hu
b assembly, remove lower
wishbone ball joint nut.
R e
move vertical link /hub assembly.

22 . R
emove stabilizer bar link to
wishbone securing nut and bolt.

23 . R
emove wishbone front arm to
rear arm securing bolt .
24. Slacken but do not remove shock absorber lower nut and
bolt.

25
.
Release lower steering column from pinion shaft.
1. Remove lower steering column nut and bolt.
Move column up
wards to release it from pinion shaft.

26
.
Disconnect harness connector from steering transducer.

27
.
Remove tiestrap securing retu rn pipe, harness (RHD only)
and rubber support to steering rack.
28. CAUTION: Do not allow steerin g pipes to support weight
of steering rack.
Position steering rack for access.
Pi
vot steering arm fully downwards

In
stallation

Re
move steering rack securing bolts.
Carefully move steer

ing rack
downwards for access to
wishbone eccentric bolt.

29 . R
emove lower wishbone rear
arm eccentric bolt and nut.
Mark position of eccentri
c bo
lt large graduation mark on
crossbeam.
R e
move wishbone rear ec
centric bolt and nut.
30. Remove lower wishbone rear arm/ball joint assembly from
crossbeam.

1. Positi
on wishbone rear arm on crossbeam and install but do
not tighten eccentric bolt.

2. Install steeri
ng rack on crossbeam.
Ensure
that b
ushes are correct
ly positioned on steering
rack.
Posi ti
on steering rack on crossbeam.
Position support brac
kets over bus
hes.
Install mountin
g bracket bolts an
d tighten to 41-54Nm.
3. Install lower steering column on pinion shaft.
Move col u
mn downwards to engage coupling splines on
pinion shaft.

1
. Install nut and bolt and tighten to 22-28Nm.

4. Position an
d connect harnes
s to steering transducer.
RHD
vehicles. Position steeri
ng harness behind return
pipe.
Conne
ct harness to transducer.

5. Secure return pipe on steering
rack.
1. Position pipe rubber support on steering rack.
2. Position pipe on support .
3. RHD vehicles. Position harness on pipe support rubber.
4. Secure pipe and harness to support with new tiestrap.

6. Inst
all shock absorber
and mounting bracket.
Posit
ion shock absorber moun
ting bracket on wishbone
rear arm.
Install
wishbone front arm to
rear arm bolt and tighten to
77-103Nm.
7. Tighten shock absorber lower bolt and nut to 43-57Nm.

8. Position an
d partially tighten
wishbone rear eccentric bolt.
Rotate
eccentric bolt to align large graduation with mark
made during removal.
Ens u
ring bolt remains in position, partially tighten nut.

9. Install stabil
izer bar link to wi
shbone securing nut and bolt and
tighten to 41-54Nm.

10 . Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install nut and tighten to 60-80Nm.
11. Position vertical link/ hub asse mbly on upper ball joint taper
pin.

12
.
Install nut securing upper ball jo int to vertical link and tighten
to 60-80Nm.

13
.
Position tie rod ball joint taper pin on steering arm and install
and tighten nut to 71-85Nm.
14. Raise vehicle and support on st ands to provide access for
Special Tool 204-111 and road spring.

15
.
Install spring pan, rubber lowe r seat, spring and rubber upper
seat on Special Tool 204-111.
16. Install road spring in suspension turret.
Install
spring pan/spring as
sembly and Special Tool 204-
111 in suspension turret.