211 JAGUAR X308 1998 2.G Workshop Manual

            206‐07:  Powe r Brake  Actuation  
                 Specif
ication
 
                 Description  and  Operation  
                     Brake Booster  
                 Removal and  Installation  
                     Brake Booster  (70.50.17)  
                     Brake Booster  and  Brake  Master  Cylinder  (70.50.18)  
 
             206‐09:  Anti ‐Lock  Control  
                 Specification  
                 Description  and  Operation  
                     Anti‐Lock  Control  
                 Diagnosis  and  Testing  
                     Anti‐Lock  Control  
                 Removal and  Installation  
                     Anti‐Lock  Brake  System  (ABS)  Module  (70.60.02)  
                     Front Wheel  Speed  Sensor  (70.60.03)  
                     Hydraulic Cont
rol Unit  (HCU) 
                     Rear Wheel  Speed  Sensor  (70.60.04)  
                     Wheel Speed  Sensor  Ring  (70.60.25)  
 
        211:  Steering  System  
 
             211‐00:  Steering  System ‐ General  Information  
                 Specification  
                 Description  and  Operation  
                     Steering System  
                 Diagnosis  and  Testing  
                     Steering Sy
stem  
                 General Procedures  
                     Power Steering  System Filling  and  Bleeding  
                     Power Steering  System Flushing  (57.15.08)  
                     Power Steering  System Vacuum  Filling  and  Bleeding  
                     Steering Gear  Centralizing  
 
  

            211‐02:  Powe r Steering  
                 Specif
ication
 
                 Description  and  Operation  
                     Power Steering 
                 Diagnosis  and  Testing  
                     Power Steering 
                 Removal and  Installation  
                     Steering Gear  (57.10.01)  
                     Steering Gear  Bushing  (57.10.30)  
 
             211‐03:  Steering  Linkage 
                 Specification  
                 Description  and  Operation  
                     Steering Linkage  
 
             211‐04:  Steering  Column 
                 Specification  
                 Description  and  Operati
on 
                     Steering Column  
                 Removal and  Installation  
                     Steering Column  Lower Shaft  (57.40.05)  
 
             211‐05:  Steering  Column Switches  
                 Specification  
                 Description  and  Operation  
                     Steering Column  Switches  
                 Removal and  Installation  
                     Steering Column  Multifunction  Switch  (86.65.92)  
 
    3:  Powertrain 
 
        303:  Engine  
 
             303‐00:  Engine  System  ‐ General  Information  
                
                      

3. Lower front of vehicl
e.

4. W
A
RNING: ENSURE THAT THE DOWEL OF TOOL 204-114
IS CORRECTLY POSITIONED ACROSS THE SUSPENSION TURRET
SLOT.
Locate special tool in suspension turret slot.
Pas s
special tool 204-114 thro
ugh slot in suspension turret
and rotate stem to locate dowel.

5. WARNING: WHE N
TIGHTENING
TOOL NUT, USE LOWER
DOWEL AS A GUIDE TO ENSURE THAT THE TOOL STEM DOES
NOT ROTATE AND DISTURB POSITION OF DOWEL IN
SUSPENSION TURRET.
Tighten nut of special tool 204-114 to full extent, to achieve
suspension mid-laden position.
6. Ra
ise front of vehicle and support
on stands. refer to Section
100-02.
7. Remove appropriate road wheel. Refer to Section 100-02.

8. Remove an d discard tiestraps se
curing wheel speed sensor
harness to upper wishbone.
9. Move steering to appropriate full lock for access to suspension.

10 . R
emove nut securing upper wish
bone ball joint to vertical
link.
11. CAUTION: Do not use special tool 211-098 in the

1
. Install special tool 211-098 on tie rod ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.

16
.
Remove nut securing upper wish bone ball joint to vertical
link.

17
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.

18
.
Slacken but do not remove nut securing lower wishbone ball
joint to vertical link.
19. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly.

15
.
Release tie rod ball joint from vertical link.
1. Install special tool 211-098 on tie rod ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.

16
.
Remove nut securing upper wish bone ball joint to vertical
link.

17
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
18
.
Slacken but do not remove nut securing lower wishbone ball
joint to vertical link.

19. CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20 . R
emove special tool 204-293 from ball joint.

21 . R
emove vertical link/hub assembly.
Support
ing ver
tical link/ hu
b assembly, remove lower
wishbone ball joint nut.
R e
move vertical link /hub assembly.

22 . R
emove stabilizer bar link to
wishbone bracket securing nut
and bolt.
23. Remove wishbone front arm to rear arm securing bolt .

Front Suspension - Spring
Re
moval and Installation
Remov

al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
S
pecial Tool(s)

R

oad spring compressor
204-111 (JD115)

Taper separator

211-098 (JD 100)

Ball
Joint Taper Separator
204-192 (JD 219)
1. R
aise front of vehicle to provid
e access for Special Tool 204-
111. Refer to Section 100-02
2. Remove appropriate road wheel. Refer to Section 100-02.

3. Ins
tall Special Tool 204-111 in road spring.
Sl

acken tool adjuster to suit spring length.
Install adaptor

and thrust collar.
Posit

ion stem of tool in center of spring passing dowel
through slot in su spension turret.
4. Rotate stem of Special Tool 204-111 to position dowel across
slot.

Front Suspension - Spring Seat
Re
moval and Installation
Remov

al
CAUTI
ON: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
S
pecial Tool(s)

R

oad spring compressor
204-111 (JD115)

Taper separator

211-098 (JD 100)

Ball
Joint Taper Separator
204-192 (JD 219)
1. R
aise front of vehicle to provid
e access for Special Tool 204-
111. Refer to Section 100-02
2. Remove appropriate road wheel. Refer to Section 100-02.

3. Ins
tall Special Tool 204-111 in road spring.
Sl

acken tool adjuster to suit spring length.
Install adaptor

and thrust collar.
Posit

ion stem of tool in center of spring passing dowel
through slot in su spension turret.
4. Rotate stem of Special Tool 204-111 to position dowel across
slot.

positio
n.
6. Raise front of vehicle and support on stands. refer to Section
100-02.
7. Remove appropriate road wheel. Refer to Section 100-02.

8. Remove t
iestraps securing wheel speed sensor harness to
upper wishbone.
9. Move steering to appropriate full lock for access to suspension.

10. R
emove nut securing upper wish
bone ball joint to vertical
link.

11 . CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release wishbone ball joint from vertical link.
1. Install special tool 204-192 on upper wishbone ball joint.
2. Tighten bolt of special tool to release ball joint
taper from vertical link.
12 . Re
move special tool from ball joint.
13. Lift upper wishbone to withdraw ball joint from vertical link.

Front Susp
ension - Wheel Knuckle and Wheel Hub Assembly
Re
moval and Installation
Remov

al
S
pecial Tool(s)

R

oad spring compressor
204-111 (JD115)

Taper separator

211-098 (JD 100)

Front
suspension ball joint splitter
204-192 (JD 219)

Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.

6. Ins
tall special tool 204-111 in road spring.
Sl

acken tool adjuster to suit spring length.
Fit adaptor and th

rust collar.
Posit

ion stem of tool in center of spring passing dowel
through slot in su spension turret.
7. WARNING: WHEN TURNING TOOL ADJUSTER, ENSURE