JAGUAR XFR 2010 1.G Workshop Manual

Published: 02-May-2013
Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake Caliper Vehicles With: High Performance Brakes
Removal and Installation

Removal


CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Remove the left-hand front wheel and tire.

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3. www.JagDocs.com

4. CAUTION: Always plug any open connections to
prevent contamination.
NOTES:


To prevent the loss of brake fluid, using the special
tool apply the brake pedal and set to 40mm ( 1.6 in ) below
the rest position.


Left-hand shown, right-hand similar.


Remove and discard the two sealing washers.










5. NOTE: Left-hand shown, right-hand similar.
6.

7. CAUTION: Removal of the clips is a delicate
procedure, damage will occur if any force is used.


NOTE: Left-hand shown, right-hand similar.

Lever the anti-rattle spring in the center of the
spring until either side is released.

















8. WARNING: If the brake caliper piston seal is damaged
a new brake caliper must be installed.


CAUTION: Do not allow the brake caliper to hang on
the brake hose.


NOTE: Left-hand shown, right-hand similar.
















9. NOTE: Left-hand shown, right-hand similar.
Release the clip.

Installation
10.
NOTE: Left-hand shown, right-hand similar.


1. WARNING: Do not use compressed air to clean brake components.
Dust from friction materials can be harmful if inhaled.


CAUTION: As the piston is pushed back into the caliper housing,
the brake fluid level in the reservoir will rise. Do not allow the reservoir
to overflow.
Press the piston into the caliper housing.

2.
Apply grease C2C-39930 to the areas indicated.

3. NOTE: Left-hand shown, right-hand similar.
















4. NOTE: Left-hand shown, right-hand similar.
5. NOTE: Left-hand shown, right-hand similar.
Torque: 58 Nm

6. NOTE: Left-hand shown, right-hand similar.

Secure the bottom arm of the anti-rattle spring
under the bottom anchor bracket of the caliper.
Compress the upper spring arm into the correct
position, under the upper anchor bracket, whilst
retaining the logo plate.
Using the screw-driver, tap the central locating tag
into the locked position.
















7. CAUTIONS:


Always plug any open connections to prevent
contamination.


Make sure new sealing washers are installed.

NOTES:


To prevent the loss of brake fluid, using the special
tool apply the brake pedal and set to 40mm ( 1.6 in ) below
the rest position.


Left-hand shown, right-hand similar.
Torque: 42 Nm www.JagDocs.com

8.
9. CAUTIONS:


Make sure that the road wheels are in the straight
ahead position.


Make sure that excessive force is not used. Failure to
follow this instruction may result in damage to the vehicle.


Make sure that the brake hose is not twisted and is
correctly located.
Pull downwards at the position shown.









10. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures).

11. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

Published: 11-May-2011
Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake Disc Vehicles With: High Performance Brakes
Removal and Installation

Removal


CAUTION: Brake discs must be renewed in pairs.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Refer to: Brake Pads - Vehicles With: High Performance Brakes (206-03B Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol,
Removal and Installation).

3. Torque: 115 Nm 4.
Remove the 2 clips.
Clean the components mating faces.













Installation 5. Repeat the above procedure on the opposite side.

1. To install, reverse the removal procedure.

Published: 11-May-2011
Front Disc Brake - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Brake Pads Vehicles With: High Performance Brakes
Removal and Installation

Removal


CAUTION: Brake fluid will damage paint finished surfaces. If spilled, immediately remove the fluid and clean the area
with water.


NOTE: Removal steps in this procedure may contain installation details.


1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.

2. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3.

4. NOTE: Left-hand shown, right-hand similar.























5.
6. CAUTION: Removal of the clips is a delicate
procedure, damage will occur if any force is used.


NOTE: Left-hand shown, right-hand similar.

Lever the anti-rattle spring in the center of the
spring until either side is released.