Short to ground JEEP GRAND CHEROKEE 2003 WJ / 2.G User Guide
Page 319 of 2199
DIAGNOSIS AND TESTING - DOOR MODULE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
The hard wired inputs to and outputs from the
Driver Door Module (DDM) or the Passenger Door
Module (PDM) may be diagnosed and tested using
conventional diagnostic tools and procedures. It is
suggested that the proper operation of the inopera-
tive power window motor, power door lock motor,
power liftgate lock motor, power mirror motors, or
heated mirror grid be confirmed using jumper wires
to bypass the door module. If the inoperative compo-
nent operates when the door module is bypassed,
check the circuits between the component and the
door module, as well as the fused B(+) and ground
circuits of the door module for shorts or opens.
These conventional diagnostic methods may not
prove conclusive in the diagnosis of the DDM or the
PDM. In order to obtain conclusive testing of these
modules, the Programmable Communications Inter-
face (PCI) data bus network and all of the modules
that provide inputs to or receive outputs from the
door modules must also be checked. The most reli-
able, efficient, and accurate means to diagnose the
DDM, the PDM, the PCI data bus network, and the
modules that provide inputs to or receive outputs
from the door modules requires the use of a DRBIIIt
scan tool and the appropriate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the trim panel from the front door.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
REMOVAL).
(3) Remove the door module from the back of the
front door trim panel (Fig. 8).
(4) Remove the door module from the front door
trim panel.
INSTALLATION
(1) Position the door module onto the front door
trim panel.
(2) Install the door module to the back of the front
door trim panel (Fig. 8). Tighten the screws to 2.2
N´m (20 in. lbs.).
(3) Reinstall the trim panel onto the front door.
(Refer to 23 - BODY/DOOR - FRONT/TRIM PANEL -
INSTALLATION).
(4) Reconnect the battery negative cable.
MEMORY HEATED SEAT/
MIRROR MODULE
DESCRIPTION
There are two different modules that can be used
in the optional heated seat system. The Heated Seat
Module (HSM) is used on vehicles that are not
equipped with the optional Memory System. The
Memory Heated Seat Module (MHSM) is used on
vehicles that are equipped with the optional Memory
System and the optional heated seat system.Refer to
Memory Systemin Power Seat Systems for more
information on the memory system option.
The module is mounted on a bracket that is located
between the power seat track and the seat cushion
frame (Fig. 9). The HSM or MHSM is used to control
the heated seat system functions for both front seats.
The HSM or MHSM contains a central processing
unit that communicates with other modules on the
Fig. 8 Door Module Remove/Install
1 - FRONT DOOR TRIM PANEL
2 - SCREW (5)
3 - DOOR MODULE
8E - 10 ELECTRONIC CONTROL MODULESWJ
DOOR MODULE (Continued)
Page 356 of 2199
²a faulty or improperly adjusted switch that
allows a lamp to stay on. Refer to Ignition-Off Draw
Test in 8, Battery for more information.
INSPECTION
The Powertrain Control Module (PCM) monitors
critical input and output circuits of the charging sys-
tem, making sure they are operational. A Diagnostic
Trouble Code (DTC) is assigned to each input and
output circuit monitored by the On-Board Diagnostic
(OBD) system. Some charging system circuits are
checked continuously, and some are checked only
under certain conditions.
Refer to Diagnostic Trouble Codes in; Powertrain
Control Module; Electronic Control Modules for more
DTC information. This will include a complete list of
DTC's including DTC's for the charging system.
To perform a complete test of the charging system,
refer to the appropriate Powertrain Diagnostic Proce-
dures service manual and the DRBtscan tool. Per-
form the following inspections before attaching the
scan tool.(1) Inspect the battery condition. Refer to 8, Bat-
tery for procedures.
(2) Inspect condition of battery cable terminals,
battery posts, connections at engine block, starter
solenoid and relay. They should be clean and tight.
Repair as required.
(3) Inspect all fuses in both the fuseblock and
Power Distribution Center (PDC) for tightness in
receptacles. They should be properly installed and
tight. Repair or replace as required.
(4) Inspect generator mounting bolts for tightness.
Replace or tighten bolts if required. Refer to the Gen-
erator Removal/Installation section of this group for
torque specifications.
(5) Inspect generator drive belt condition and ten-
sion. Tighten or replace belt as required. Refer to
Belt Tension Specifications in 7, Cooling System.
(6) Inspect automatic belt tensioner (if equipped).
Refer to 7, Cooling System for information.
(7) Inspect generator electrical connections at gen-
erator field, battery output, and ground terminal (if
equipped). Also check generator ground wire connec-
tion at engine (if equipped). They should all be clean
and tight. Repair as required.
SPECIFICATIONS
GENERATOR RATINGS - GAS POWERED
TYPE PART NUMBER RATED SAE AMPS ENGINES MINIMUM TEST AMPS
BOSCH 56041322 136 4.0L 6-Cylinder 100
DENSO 56041324 136 4.7L V-8 100
TORQUE - GAS POWERED
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Generator Mounting Bolts-4.0L 55 41
Generator Vertical Mounting Bolt-4.7L 40 29
Generator (long) Horizontal Mounting
Bolt-4.7L55 41
Generator (short) Horizontal Mounting
Bolt-4.7L55 41
Generator B+ Terminal Nut 11 95
WJCHARGING 8F - 25
CHARGING (Continued)
Page 359 of 2199
INSTALLATION
(1) Position generator to engine and install mount-
ing bolts.
(2) Tighten generator mounting bolts as follows:
²Vertical mounting bolt 4.7L engineÐ40 N´m (29
ft. lbs.)
²Long horizontal mounting bolt 4.7L engineÐ55
N´m (41 ft. lbs.)
²Short horizontal mounting bolt 4.7L engineÐ55
N´m (41 ft. lbs.)
²Generator mounting bolts 4.0L engineÐ55 N´m
(41 ft. lbs.)
²B+ terminal nutÐ11 N´m (95 in. lbs.)
(3) Snap 2±wire field connector into rear of gener-
ator.
(4) Snap cable protector cover to B+ mounting
stud.
CAUTION: Never force a belt over a pulley rim
using a screwdriver. The synthetic fiber of the belt
can be damaged.
CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. The
water pump will be rotating in the wrong direction if
the belt is installed incorrectly, causing the engine
to overheat. Refer to belt routing label in engine
compartment, or refer to Belt Schematics in 7, Cool-
ing System.(5) Install generator drive belt. Refer to 7, Cooling
System for procedure.
(6) Install negative battery cable to battery.
VOLTAGE REGULATOR
DESCRIPTION
The Electronic Voltage Regulator (EVR) is not a
separate component. It is actually a voltage regulat-
ing circuit located within the Powertrain Control
Module (PCM). The EVR is not serviced separately. If
replacement is necessary, the PCM must be replaced.
OPERATION
The amount of DC current produced by the gener-
ator is controlled by EVR circuitry contained within
the PCM. This circuitry is connected in series with
the generators second rotor field terminal and its
ground.
Voltage is regulated by cycling the ground path to
control the strength of the rotor magnetic field. The
EVR circuitry monitors system line voltage (B+) and
battery temperature (refer to Battery Temperature
Sensor for more information). It then determines a
target charging voltage. If sensed battery voltage is
0.5 volts or lower than the target voltage, the PCM
grounds the field winding until sensed battery volt-
age is 0.5 volts above target voltage. A circuit in the
PCM cycles the ground side of the generator field up
to 100 times per second (100Hz), but has the capabil-
ity to ground the field control wire 100% of the time
(full field) to achieve the target voltage. If the charg-
ing rate cannot be monitored (limp-in), a duty cycle
of 25% is used by the PCM in order to have some
generator output. Also refer to Charging System
Operation for additional information.
Fig. 4 Remove/Install GeneratorÐ4.0L 6±Cylinder
Engine
1 - GENERATOR
2 - UPPER BOLT
3 - LOWER BOLT
8F - 28 CHARGINGWJ
GENERATOR (Continued)
Page 370 of 2199
(1) Remove the starter relay from the PDC. Refer
toStarter Relayin the Removal and Installation
section of this group for the procedures.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75 5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, perform the Relay Circuit Test that
follows. If not OK, replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to battery voltage and should be hot at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the fuse in the PDC as required.
(2) The relay normally closed terminal (87A) is
connected to terminal 30 in the de-energized position,
but is not used for this application. Go to Step 3.
(3) The relay normally open terminal (87) is con-
nected to the common feed terminal (30) in the ener-
gized position. This terminal supplies battery voltage
to the starter solenoid field coils. There should be
continuity between the cavity for relay terminal 87
and the starter solenoid terminal at all times. If OK,
go to Step 4. If not OK, repair the open circuit to the
starter solenoid as required.
(4) The coil battery terminal (86) is connected to
the electromagnet in the relay. It is energized when
the ignition switch is held in the Start position.
Check for battery voltage at the cavity for relay ter-
minal 86 with the ignition switch in the Start posi-tion, and no voltage when the ignition switch is
released to the On position. If OK, go to Step 5. If
not OK, check for an open or short circuit to the igni-
tion switch and repair, if required. If the circuit to
the ignition switch is OK, refer toIgnition Switch
and Key Lock Cylinderin the Diagnosis and Test-
ing section of Group 8D - Ignition System for testing
of the ignition switch.
(5) The coil ground terminal (85) is connected to
the electromagnet in the relay. It is grounded
through the park/neutral position switch only when
the gearshift selector lever is in the Park or Neutral
positions. Check for continuity to ground at the cav-
ity for relay terminal 85. If not OK, check for an
open or short circuit to the park/neutral position
switch and repair, if required. If the circuit to the
park/neutral position switch is OK, refer toPark/
Neutral Position Switchin the Diagnosis and
Testing section of Group 21 - Transmission for testing
of the park/neutral position switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 14) .
Fig. 13 Starter Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
Fig. 14 Power Distribution Center
1 - RIGHT FENDER
2 - BATTERY
3 - POWER DISTRIBUTION CENTER
4 - COVER
WJSTARTING 8F - 39
STARTER MOTOR RELAY (Continued)
Page 374 of 2199
(1) Confirm that the ignition switch is in the On
position.
(2) Ensure that the rear glass heating grid feed
and ground terminals are connected to the glass.
Confirm that the ground wire has continuity to
ground.
(3) Check the fused B(+) fuse in the Power Distri-
bution Center (PDC). The fuse must be tight in its
receptacles and all electrical connections must be
secure.
When the above steps have been completed and the
rear glass heating grid is still inoperative, one or
more of the following is faulty:
²Rear window defogger switch
²Rear window defogger relay
²Body Control Module (BCM)
²Rear window grid lines (all grid lines would
have to be broken or one of the feed wires discon-
nected for the entire system to be inoperative).
When the above steps have been completed and the
heated mirror glass heating grid is still inoperative,
one or more of the following is faulty:
²Body Control Module (BCM)
²Programmable Communications Interface (PCI)
data bus
²Driver Door Module (DDM) or Passenger Door
Module (PDM)
²Outside rear view mirror heating grids.
If turning the rear window defogger system on pro-
duces a severe voltmeter deflection, check for a short
circuit between the rear window defogger relay out-
put and the rear glass heating grid.
REAR WINDOW DEFOGGER
GRID
DESCRIPTION
The electrically heated rear window glass is stan-
dard equipment on this model. The liftgate flip-up
glass has two electrically conductive vertical bus bars
and a series of horizontal grid lines made of a silver-
ceramic material, which is baked on and bonded to
the inside surface of the glass. These grid lines and
the bus bars comprise a parallel electrical circuit. A
spade type terminal near the top of each bus bar
accept the connectors from the two coiled liftgate
wire harness take outs.
The grid lines and bus bars are highly resistant to
abrasion. However, it is possible for an open circuit
to occur in an individual grid line, resulting in no
current flow through the line. The grid lines can be
damaged or scraped off with sharp instruments. Care
should be taken when cleaning the glass or removing
foreign materials, decals, or stickers from the glass.Normal glass cleaning solvents or hot water used
with rags or toweling is recommended.
A repair kit is available to repair the grid lines and
bus bars, or to reinstall the heated glass terminals.
(Refer to 8 - ELECTRICAL/HEATED GLASS/REAR
WINDOW DEFOGGER GRID - STANDARD PROCE-
DURE)
OPERATION
The rear glass heating grid is energized and de-en-
ergized by the rear window defogger relay. The Body
Control Module (BCM) monitors the rear window
defogger switch. When the BCM receives an input
from the switch, it energizes or de-energizes the rear
window defogger relay through a hard wired control
output. The rear defogger relay switches fused bat-
tery current to the rear window grid lines through
the bus bars. The grid lines heat the rear window
glass to clear the surface of ice, snow or fog. Protec-
tion for the rear glass heating grid circuit is provided
by a fuse in the Power Distribution Center (PDC).
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER GRID
For complete circuit diagrams, (Refer to Appropri-
ate Wiring Information). To detect breaks in the rear
glass heating grid lines, the following procedure is
required:
(1) Turn the ignition switch to the On position.
Turn the rear window defogger system on. The rear
window defogger switch LED indicator should light.
If OK, go to Step 2. If not OK, (Refer to 8 - ELEC-
TRICAL/HEATED GLASS/REAR WINDOW DEFOG-
GER RELAY - DIAGNOSIS AND TESTING).
(2) Using a 12-volt DC voltmeter, contact the rear
glass heating grid vertical bus bar on the right side
of the vehicle with the negative lead. With the posi-
tive lead, contact the rear glass heating grid vertical
bus bar on the left side of the vehicle. The voltmeter
should read battery voltage. If OK, go to Step 3. If
not OK, repair the open rear window defogger relay
output circuit to the rear window defogger relay as
required.
(3) With the positive voltmeter lead still contacting
the rear glass heating grid vertical bus bar on the
left side of the vehicle, move the negative lead of the
voltmeter to a good body ground point. The voltage
reading should not change. If OK, go to Step 4. If not
OK, repair the ground circuit to ground as required.
(4) Connect the negative lead of the voltmeter to
the right side bus bar and touch each grid line at
midpoint C with the positive lead (Fig. 2). A reading
of approximately six volts indicates a line is good. A
reading of zero volts indicates a break in the grid
line between midpoint C and the left side rear glass
heating grid bus bar. A reading of ten to fourteen
WJHEATED GLASS 8G - 3
HEATED GLASS (Continued)
Page 378 of 2199
repaired and, if faulty or damaged, the entire a/c
heater control must be replaced. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/CONTROLS/A/C
HEATER CONTROL - REMOVAL)
OPERATION
When the rear window defogger switch push but-
ton is depressed, it momentarily closes the rear win-
dow defogger switch sense circuit for the BCM to
ground. The BCM monitors the rear window defogger
switch sense circuit. Each time the BCM rear win-
dow defogger timer and logic circuitry sees another
input from the switch, it toggles a control output to
the rear window defogger relay. Energizing the rear
window defogger relay provides electrical current to
the rear window defogger grid and to the LED indi-
cator in the switch, which lights to indicate when the
defogger system is turned on. A dedicated fuse in the
junction block protects the rear window defogger
relay output circuit to the LED indicator.
DIAGNOSIS AND TESTING - REAR WINDOW
DEFOGGER SWITCH
For complete circuit diagrams, refer to the Appro-
priate Wiring Information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the a/c heater control from the instru-
ment panel and disconnect the 11-way (manual tem-
perature control) or 16-way (automatic zone control)
instrument panel wire harness connector from the a/c
heater control receptacle.
(2) Check for continuity between the ground cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be continuity. If OK, go
to Step 3. If not OK, repair the open ground circuit to
ground as required.
(3) Connect two jumper wires to the a/c heater
control 11-way or 16-way connector receptacle. Con-
nect one jumper from the ground circuit terminal inthe 11-way or 16-way a/c heater control connector
receptacle to a good ground. Connect the other
jumper from the fused rear window defogger relay
output circuit terminal of the 11-way or 16-way con-
nector receptacle to a 12-volt battery feed. The rear
window defogger switch LED indicator should light.
If OK, go to Step 4. If not OK, replace the faulty a/c
heater control.
(4) Check for continuity between the ground cir-
cuit and rear window defogger switch sense circuit
terminals of the 11-way or 16-way a/c heater control
connector receptacle. There should be momentary
continuity as the rear window defogger switch push
button is depressed, and then no continuity. If OK, go
to Step 5. If not OK, replace the faulty a/c heater
control.
(5) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the rear window defogger switch sense cir-
cuit cavity of the 11-way or 16-way instrument panel
wire harness connector for the a/c heater control and
a good ground. There should be no continuity. If OK,
go to Step 6. If not OK, repair the shorted rear win-
dow defogger switch sense circuit as required.
(6) Check for continuity between the rear window
defogger switch sense circuit cavities of the 11-way or
16-way instrument panel wire harness connector for
the a/c heater control and the 22-way instrument
panel wire harness connector for the BCM. There
should be continuity. If OK, refer to (Refer to 8 -
ELECTRICAL/HEATED GLASS/REAR WINDOW
DEFOGGER RELAY - DIAGNOSIS AND TESTING).
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(Refer to 24 - HEATING & AIR CONDITIONING/
CONTROLS/A/C HEATER CONTROL - REMOVAL)
WJHEATED GLASS 8G - 7
REAR WINDOW DEFOGGER SWITCH (Continued)
Page 383 of 2199
OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) fuse in the junction block. If OK, go to
Step 3. If not OK, repair the open fused ignition
switch output (run) circuit to the ignition switch as
required.
(3) Disconnect and isolate the battery negative
cable. Remove the lower center bezel from the instru-
ment panel and disconnect the instrument panel wire
harness connectors from both heated seat switch con-
nector receptacles. Check for continuity between the
ground circuit cavity of the instrument panel wire
harness connector for the inoperative heated seat
switch(es) and a good ground. There should be conti-
nuity. If OK, go to Step 4. If not OK, repair the open
ground circuit to ground as required.
(4) Reconnect the battery negative cable. Turn the
ignition switch to the On position. Check for battery
voltage at the fused ignition switch output (run) cir-
cuit cavity of the instrument panel wire harness con-
nector for the inoperative heated seat switch(es). If
OK, turn the ignition switch to the Off position, dis-
connect and isolate the battery negative cable, and go
to Step 5. If not OK, repair the open fused ignition
switch output (run) circuit to the junction block fuse
as required.
(5) Test the heated seat switch(es) (Fig. 3) as
shown in the Heated Seat Switch Test chart. If OK,
go to Step 6. If not OK, replace the faulty heated seat
switch(es).
HEATED SEAT SWITCH TEST
SWITCH
POSITIONRESISTANCE
BETWEENRESISTANCE
(OHMS)
Off Pin1&6 55
Low Pin1&61430
High Pin1&6 365
All resistance values are 5%.
(6) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the seat heater switch sensor ground circuit
cavity of the instrument panel wire harness connec-
tor for the inoperative heated seat switch(es) and a
good ground. There should be no continuity. If OK, go
to Step 7. If not OK, repair the shorted seat heater
switch sensor ground circuit as required.
(7) Check for continuity between the seat heater
switch sensor ground circuit cavities of the instru-
ment panel wire harness connector for the in opera-
tive heated seat switch(es) and the 22-way
instrument panel wire harness connector for theBCM. There should be continuity. If OK, go to Step 8.
If not OK, repair the open seat heater switch sensor
ground circuit as required.
(8) Check for continuity between the seat heater
switch mux circuit cavity of the instrument panel
wire harness connector for the inoperative heated
seat switch and a good ground. There should be no
continuity. If OK, go to Step 9. If not OK, repair the
shorted seat heater switch mux circuit as required.
(9) Check for continuity between the seat heater
switch mux circuit cavity of the instrument panel
wire harness connector for the inoperative heated
seat switch and the 22-way instrument panel wire
harness connector for the BCM. There should be con-
tinuity. If OK, use a DRBtscan tool and the proper
Diagnostic Procedures manual to test the BCM. If
not OK, repair the open seat heater switch mux cir-
cuit as required.
REMOVAL
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
Fig. 3 Rear of Heated Seat Switch
1 - LEFT SHOWN (RIGHT TYPICAL)
2 - ILLUMINATION LAMP
3 - CONNECTOR RECEPTACLE
4 - HEATED SEAT SWITCH
8G - 12 HEATED SEAT SYSTEMWJ
DRIVER HEATED SEAT SWITCH (Continued)
Page 385 of 2199
DIAGNOSIS AND TESTING - HEATED SEAT
ELEMENT
RESISTOR WIRE ELEMENT
(1) Disconnect and isolate the battery negative
cable. The power seat wire harness connectors for the
seat cushion and seat back heating elements are
secured to a bracket located under the rear edge of
the seat cushion frame. Refer toWiringfor complete
circuit schematics and connector locations.
(2) Disconnect the Heated Seat Module (HSM) or
Memory Heated Seat Module (MHSM) C2 connector.
Check for continuity between the SEAT HEATER
B(+) DRIVER circuit cavity of the C2 connector and
the seat cushion frame. There should be NO continu-
ity. If OK, go to Step 3. If not OK, repair the shorted
seat heater B(+) driver circuit as required.
NOTE: WHEN CHECKING HEATED SEAT ELE-
MENTS FOR CONTINUITY, BE CERTAIN TO MOVE
THE HEATING ELEMENT BEING CHECKED. MOV-
ING THE ELEMENT, SUCH AS SITTING IN THE SEAT
WILL ELIMINATE THE POSSIBILITY OF AN INTER-
MITTENT OPEN IN THE ELEMENT WHICH WOULD
ONLY BE EVIDENT IF THE ELEMENT WAS MOVED
IN A CERTAIN DIRECTION. FAILURE TO CHECK
THE ELEMENT IN VARIOUS POSITIONS COULD
RESULT IN AN INCOMPLETE TEST.
(3) Check for continuity between the SEAT
HEATER B(+) DRIVER circuit cavity of the C2 con-
nector and the ground circuit cavity. There should be
continuity at all times (even upon moving or sitting
in the seat). If OK, proceed with testing the other
components in the heated seat system. If not OK,
replace the open heating element. Refer to the proce-
dure in this section of the manual.
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the appropriate seat cushion or seat
back trim cover. Refer to the Body section of the ser-
vice manual for the procedures.
(3) Disconnect the inoperative heated seat cushion
or seat back element electrical connectors.
(4) Gently peel-off defective heater element from
foam cushion.
INSTALLATION
(1) Peel off the adhesive backing on the back of the
replacement heating element and install on cushion
pad in the same location as the original (Fig. 6).
CAUTION: During the installation of the replace-
ment heating element, be very careful not to fold or
crease the element assembly. Folds or creases will
cause premature failure.
(2) Connect the new heating element electrical
connectors (Fig. 6).
(3) Connect the negative battery cable.
(4) Verify heated seat system operation.
(5) Install the appropriate seat cushion or seat
back trim cover. Make certain the seat wire harness
is correctly routed through the seat and seat back.
The excess wire between the cushion and back ele-
ments should be securely tucked between the rear of
the cushion foam and the rear carpet flap of the trim
cover.
Fig. 6 HEATING ELEMENT INSTALLED
1 - SEAT BACK WIRE HARNESS
2 - HEATED SEAT WIRE HARNESS CONNECTOR
3 - HEATED SEAT CUSHION ELEMENT
8G - 14 HEATED SEAT SYSTEMWJ
HEATED SEAT ELEMENT (Continued)
Page 387 of 2199
OPERATION
There are three positions that can be selected with
each of the heated seat switches: Off, Low, or High.
When the top of the switch rocker is fully depressed,
the High position is selected and the high position
LED indicator illuminates. When the bottom of the
switch rocker is fully depressed, the Low position is
selected and the low position LED indicator illumi-
nates. When the switch rocker is moved to its neutral
position, Off is selected and both LED indicators are
extinguished.
Both switches provide separate resistor multi-
plexed hard wire inputs to the BCM to indicate the
selected switch position. The BCM monitors the
switch inputs and sends heated seat switch status
messages to the Heated Seat Module (HSM) or the
Memory Heated Seat Module (MHSM) over the Pro-
grammable Communications Interface (PCI) data
bus. The HSM or MHSM responds to the heated seat
switch status messages by controlling the output to
the seat heater elements of the selected seat. The
Low heat position set point is about 36É C (97É F),
and the High heat position set point is about 41É C
(105É F).
DIAGNOSIS AND TESTING - PASSENGER
HEATED SEAT SWITCH
For complete circuit diagrams, refer toWiring
Diagrams.
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Check the fused ignition switch output (run)
fuse in the junction block. If OK, go to Step 2. If not
OK, repair the shorted circuit or component as
required and replace the faulty fuse.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run) fuse in the junction block. If OK, go to
Step 3. If not OK, repair the open fused ignition
switch output (run) circuit to the ignition switch as
required.
(3) Disconnect and isolate the battery negative
cable. Remove the lower center bezel from the instru-
ment panel and disconnect the instrument panel wire
harness connectors from both heated seat switch con-
nector receptacles. Check for continuity between the
ground circuit cavity of the instrument panel wire
harness connector for the inoperative heated seatswitch(es) and a good ground. There should be conti-
nuity. If OK, go to Step 4. If not OK, repair the open
ground circuit to ground as required.
(4) Reconnect the battery negative cable. Turn the
ignition switch to the On position. Check for battery
voltage at the fused ignition switch output (run) cir-
cuit cavity of the instrument panel wire harness con-
nector for the inoperative heated seat switch(es). If
OK, turn the ignition switch to the Off position, dis-
connect and isolate the battery negative cable, and go
to Step 5. If not OK, repair the open fused ignition
switch output (run) circuit to the junction block fuse
as required.
(5) Test the heated seat switch(es) (Fig. 8) as
shown in the Heated Seat Switch Test chart. If OK,
go to Step 6. If not OK, replace the faulty heated seat
switch(es).
HEATED SEAT SWITCH TEST
SWITCH
POSITIONRESISTANCE
BETWEENRESISTANCE
(OHMS)
Off Pin1&6 55
Low Pin1&61430
High Pin1&6 365
All resistance values are 5%.
Fig. 8 Rear of Heated Seat Switch
1 - LEFT SHOWN (RIGHT TYPICAL)
2 - ILLUMINATION LAMP
3 - CONNECTOR RECEPTACLE
4 - HEATED SEAT SWITCH
8G - 16 HEATED SEAT SYSTEMWJ
PASSENGER HEATED SEAT SWITCH (Continued)
Page 388 of 2199
(6) Disconnect the 22-way instrument panel wire
harness connector from the Body Control Module
(BCM) connector receptacle. Check for continuity
between the seat heater switch sensor ground circuit
cavity of the instrument panel wire harness connec-
tor for the inoperative heated seat switch(es) and a
good ground. There should be no continuity. If OK, go
to Step 7. If not OK, repair the shorted seat heater
switch sensor ground circuit as required.
(7) Check for continuity between the seat heater
switch sensor ground circuit cavities of the instru-
ment panel wire harness connector for the in opera-
tive heated seat switch(es) and the 22-way
instrument panel wire harness connector for the
BCM. There should be continuity. If OK, go to Step 8.
If not OK, repair the open seat heater switch sensor
ground circuit as required.
(8) Check for continuity between the seat heater
switch mux circuit cavity of the instrument panel
wire harness connector for the inoperative heated
seat switch and a good ground. There should be no
continuity. If OK, go to Step 9. If not OK, repair the
shorted seat heater switch mux circuit as required.
(9) Check for continuity between the seat heater
switch mux circuit cavity of the instrument panel
wire harness connector for the inoperative heated
seat switch and the 22-way instrument panel wire
harness connector for the BCM. There should be con-
tinuity. If OK, use a DRBtscan tool and the proper
Diagnostic Procedures manual to test the BCM. If
not OK, repair the open seat heater switch mux cir-
cuit as required.
REMOVAL
WARNING: REFER TO THE RESTRAINTS SECTION
OF THIS MANUAL BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the center lower bezel from the instru-
ment panel. Refer toInstrument Panel CenterLower Bezelin the Body section of this manual for
the procedure.
(3) Remove the four screws that secure the heated
seat switch to the back of the instrument panel cen-
ter lower bezel (Fig. 9).
(4) Remove the heated seat switch from the back
of the instrument panel center lower bezel.INSTALLATION
(1) Position the heated seat switch onto the back
of the instrument panel center lower bezel.
(2) Install and tighten the four screws that secure
the heated seat switch to the back of the instrument
panel center lower bezel. Tighten the screws to 1.5
N´m (13 in. lbs.).
(3) Install the center lower bezel onto the instru-
ment panel. Refer toInstrument Panel Center
Lower Bezelin the Body section of this manual for
the procedure.
(4) Reconnect the battery negative cable.
Fig. 9 Heated Seat Switch Remove/Install
1 - HEATED SEAT SWITCHES
2 - SCREWS (4)
3 - CENTER LOWER BEZEL
4 - CIGAR LIGHTER
5 - ILLUMINATION LAMPS
6 - POWER OUTLET
WJHEATED SEAT SYSTEM 8G - 17
PASSENGER HEATED SEAT SWITCH (Continued)