light KIA CARNIVAL 2007 Repair Manual
Page 942 of 1575
DETECTING CONDITIONTrouble Symptoms Possible Cause
When current flows in the HECU the ABS warning lamp turns from
ON to OFF as the initial check.Therefore if the lamp does not light up,
the cause may be an open in the lamp power supply circuit, a blown
bulb, an open in the both circuits between the ABS warning lamp and
the HECU, and the inoperative HECU. a.
Inoperative ABS warning lamp bulb
b. Blown No.2 fuse (10A) in the engine
compartment junction block
c. Inoperative ABS warning lamp module
d. Inoperative HECU
INSPECTION PROCEDURES
PROBLEM VERIFICATION
Disconnect the connector from the ABS control module and turn the ignition switch ON.
Does the ABS warning lamp light up?
▶ It is normal. Recheck the ABS control module.
▶ Check the power source for the ABS warning lamp.
CHECK THE POWER SOURCE FOR THE ABS WARNING LAMP
1. Disconnect the instrument cluster connector and turn the ignition switch ON.
2. Measure the voltage between terminal 8 of the cluster harness side connector and body ground.
Specification: approximately B+
Is voltage within specification?
▶ Repair bulb or instrument cluster assembly.
▶ Check for blown fuse.
Page 943 of 1575
CHECK FOR BLOWN FUSE
Check continuity of fuse (10A) from the engine compartment junction block.
Is there continuity?
▶ Repair an open in the wire between ABS fuse and 1 of cluster connector.
▶ Replace the blown fuse.
DETECTING CONDITION
Trouble Symptoms Possible Cause
If the HECU detects trouble, it lights the ABS warning lamp while at
the same time prohibiting ABS control. At this time, the HECU
records a DTC in memory.Even though the normal code is output, the
ABS warning lamp remains ON, then the cause may be probably an
open or short in the ABS warning lamp circuit. a.
An open in the wire
b. Inoperative instrument cluster assembly
c. Inoperative ABS warning lamp module
d. Inoperative HECU
INSPECTION PROCEDURES
CHECK DTC OUTPUT.
1. Connect the Scan Tool to the 16P data link connector located behind the driver's side kick panel.
2. Check the DTC output using Scan Tool.
Is DTC output ?
▶ Repair circuit indicated by code output.
▶ Check instrument cluster.
CHECK INSTRUMENT CLUSTER
Disconnect the cluster connector and turn the ignition switch ON.
Does the ABS warning lamp remains ON?
▶ Replace the instrument cluster.
▶ Check for open the wire.
CHECK FOR OPEN IN THE WIRE
Check for continuity in the wire between cluster and ABS control module.
Is there continuity?
▶ Replace the ABS control module and recheck.
▶ Repair an open in the wire between cluster and ABS control module.
BLEEDING OF BRAKE SYSTEM
1. Remove the reservoir cap and fill the brake reservoir with brake fluid.
If there is any brake fluid on any painted surface, wash it off immediately.
Page 946 of 1575
DTCDESCRIPTION WARNING LAMP
REMARK
ABS EBDESC
C1101 BATTERY VOLTAGE HIGH ООО
C1102 BATTERY VOLTAGE LOW ОО
C1200 FL WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1201 FL WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1202 FL WHEEL WHEEL SPEED SENSOR- NO SIGNAL ОО
C1203 FR WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1204 FR WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1205 FR WHEEL SPEED SENSOR- NO SIGNAL ОО
C1206 RL WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1207 RL WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1208 RL WHEEL SPEED SENSOR- NO SIGNAL ОО
C1209 RR WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1210 RR WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1211 RR WHEEL SPEED SENSOR- NO SIGNAL ОО
C1213 WHEEL SPEED FREQUENCY ERROR ОО
C1235 PRESSURE SENSOR- ELECTRICAL ОESP
C1237 PRESSURE SENSOR- SIGNAL FAULT ОESP
C1260 STEERING ANGLE SENSOR- SIGNAL ОESP
C1261 STEERING ANGLE SENSOR NOT CALIBRATED ОESP
C1282 YAW RATE & LATERAL G SENSOR- ELECTRICAL ОESP
C1283 YAW RATE & LATERAL G SENSOR- SIGNAL ОESP
C1503 ESP SWITCH ERROR ОESP
C1513 BRAKE LIGHT SWITCH MALFUNCTION О
C1604 ECU HARDWARE ERROR ООО
C1605 CAN CONTROL HARDWARE ERROR ОESP
C1611 CAN TIME OUT- PCM(ECM) ОESP
C1612 CAN TIME OUT- PCM(TCM) ОESP
C1616 CAN BUS OFF ОESP
C1623 CAN TIMEOUT STEERING ANGLE SENSOR ОESP
C1625 CAN TIME OUT- ESP ОESP
C1626 IMPLAUSIBLE CONTROL ООESP
C1702 VARIANT CODING ООО ESP
C2112 VALVE RELAY MALFUNCTION ООО
C2308 FL INLET VALVE MALFUNCTION ООО
C2312 FL OUTLET VALVE MALFUNCTION ООО
C2316 FR INLET VALVE MALFUNCTION ООО
C2320 FR OUTLET VALVE MALFUNCTION ООО
C2324 RL INLET VALVE MALFUNCTION ООО
C2328 RL OUTLET VALVE MALFUNCTION ООО
Page 961 of 1575
2007 > 2.7L V6 GASOLINE >
DESCRIPTION
The EBD system (Electronic Brake force Distribution) as a sub- system of the ABS system is to control the effective
adhesion utilization by the rear wheels.
It further utilizes the efficiency of highly developed ABS equipment by controlling the slip of the rear wheels in the
partial braking range.
The brake force is moved even closer to the optimum and controlled electronically, thus dispensing with the need for
the proportioning valve.
The proportioning valve, because of a mechanical device, has limitations to achieve an ideal brake force distribution
tothe rear wheels as well as to carry out the flexible brake force distribution proportioning to the vehicle load or weight
increasing. And in the event of malfunctioning, driver cannot notice whether it fails or not.
EBD controlled by the ABS Control Module, calculates the slip ratio of each wheel at all times and controls the brake
pressure of the rear wheels not to exceed that of the front wheels.
If the EBD fails, the EBD warning lamp (Parking brake lamp) lights up.
ADVANTAGES
a.Function improvement of the base - brake system.
b. Compensation for the different friction coefficients.
c. Elimination of the proportioning valve.
d. Failure recognition by the warning lamp.
Comparison between Proportioning valve and EBD
Page 966 of 1575
26Wheel sensor voltage(FL)
Battery voltageIG ON
9
Wheel sensor voltage(FR)
6 Wheel sensor voltage(RL)
8 Wheel sensor voltage(RR)
5 Wheel sensor signal(FL)
Voltage(High) : 0.89~1.26 VVoltage(Low) : 0.44~0.63 V RUNNING
10
Wheel sensor signal(FR)
27 Wheel sensor signal(RL)
29 Wheel sensor signal(RR)
11 Diagnosis Input/oupput Voltage(High) : 0.8 * IG ON more
Voltage(Low) : 0.2 * IG ON lower SCAN TOOL
Communication
28 Ignition Battery voltageKEY ON/OFF
31 ESP Passive switch Voltage(High) : 0.6 * IG ON more
Voltage(Low) : 0.4 * IG ON lower Switch ON/OFF
36 Hand brake switch Voltage(High) : 0.7 * IG ON more
Voltage(Low) : 0.3 * IG ON lower Switch ON/OFF
37 Yaw Rate Sensor Test Voltage(High) : 4.1 V more
Voltage(Low) : 1 V lower IG ON
18 Yaw Rate Sensor Reference 2.464 V ~ 2.536 VIG ON
16 Yaw Rate Sensor Signal
Offset voltage :2.5 V
range : 0.35 V ~ 4.65 V(- 100 ~ 100 °/s) IG ON
20 Acceleration Sensor Signal Offset voltage :2.5 V
range : 0.35 V ~ 4.65 V(- 1.8 g ~ 1.8 g) IG ON
15 Yaw Rate Sensor Ground GND LEVELAlways
35 CAN High not communicating:2.5 ± 0.5 V
communication :
IG ON
14 CAN Low
30 BRAKE LIGHT SWITCH voltage(High) : 0.8 * IG ON more
voltage(Low) : 0.3 * IG ON lower BRAKE ON/OFF
Page 999 of 1575
2007 > 2.7L V6 GASOLINE >
REPLACEMENT
HOOD ASSEMBLY REPLACEMENT
a. When removing and installing the hood, an assistant is necessary.
b. Take care not to damage the hood and body.
c. When removing the clips, use a clip remover.
1. Disconnect the windshield washer nozzle connecting tube (D).
2. Using a screwdriver (E), lift up slightly the socket clips (F) of both ends on the lifter (G), and then remove the lifter
from the bracket (H).
3. After loosen the hood hinge (B) mounting bolts, remove the hood (C).
4. Installation is the reverse of removal.
a.Make sure the hood opens properly and locks securely.
b. Adjust the hood alignment.
Page 1002 of 1575
2.Installation is the reverse of removal.
a.Replace any damaged clips.
HOOD LIFT REPLACEMENT
1.Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter
from the bracket (C).
2.Push the socket of the lifter into the bracket for installation.
HOOD RELEASE HANDLE REPLACEMENT
1.Remove the mounting bolt, then remove the hood release handle (A).
Page 1013 of 1575
5.Installation is the reverse of removal.
a.Make sure the tailgate opens properly and locks securely.
LIFTER REPLACEMENT
1.Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter
from the bracket (C).
Page 1031 of 1575
5.Installation is the reverse the removal.
ADJUSTMENT
GLASS ADJUSTMENT
a. Check the glass run channel for damage or deterioration, and replace them necessary.
1. Remove the following parts.
a. Quadrant cover.
b. Door trim.
2. Carefully move the glass until you can see the glass mounting bolts, then loosen them.
3. Check that the glass moves smoothly.
4. Raise the glass fully, and check for gaps.
Check that the glass contacts the glass run channel evenly.
5. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items:
a. Use a 12mm (1/2in.) diameter hose (A).
b. Adjust the rate of water flow as shown (B).
c. Do not use a nozzle.
d. Hold the hose about 300mm(12in.) away from The door (C).
DOOR POSITION ADJUSTMENT
a.After installing the door, check for a flush fit with the Body, then check for equal gaps between the front,
Rear, and bottom, door edges and the body. Check That the door and body edges are parallel. Before
Adjusting, replace the mounting bolts.
1. Place the vehicle on a firm, level surface when adjusting the doors.
2. Adjust at the hinges (A):
a. Loosen the door mounting bolts (B) slightly, and move the door IN or OUT until it aligns flush with the body.
Page 1032 of 1575
b.Loosen the hinge mounting bolts (C) slightly, and move the door BACKWARD or FORWARD, UP or DOWN as
necessary to equalize the gaps.
c. Place a shop towel (D) on the jack (E) to prevent damage to the door when adjusting the door.
3.Check that the door and body edges are parallel.
4.Grease the pivot portions of the hinges indicated by the arrows.
5.Check for water leaks.
DOOR STRIKER ADJUSTMENT
Make sure the door latches securely without slamming It.
If necessary, adjust the striker (A): The striker nuts Are fixed. The strike can be fine adjusted up or down, and in or
out. striker ceater to be adjusted max ± 1.5mm
1. Loosen the screws (B), then insert a shop towel between the body and striker(A).