LAMBORGHINI GALLARDO 2009 Workshop Manual

Page 721 of 1659

1
L714 04 10 03
Fig.1
BA
D
C
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Disassembling the front anti-roll bar 3UHOLPLQDU\RSHUDWLRQV •Lift the vehicle on the car lift (000000).
• Remove both front wheels (060103).
•Disassemble the front suspension upper arm (041103).
• Disassemble the battery (091503).
Disassembling the anti-roll bar 1.Remove the screw ( A-Fig.1) and disassemble the connecting rod.
2. Remove the two mounting srew ( B-Fig.1).
3.Release the rack joint head from the hub housing ( C-Fig.1).
5HSHDWWKHVWHSVDERYHRQERWKVLGHV ULJKWOHIW RIWKHDQWLUROOEDU
4.Remove the anti-roll bar(D-Fig.1 ).
%HFDXVHWKHIURQWVXVSHQVLRQXSSHUDUPKDVEHHQGLVDVVHPEOHGWKHZKHHOVPXVWEHDOLJQHG FDP SRVLWLRQPRGL¿FDWLRQ VRWKDWWKHFRUUHFWWRHLQDQGFDVWHUDUHUHVWRUHG  

Page 722 of 1659

1
L714 04 10 05
Fig.1
BC
A
D
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Assembling the front anti-roll bar 1. Position the anti-roll bar ( A-Fig.1) and tighten the two mounting screws ( B-Fig.1) using medium thread
sealant.
6FUHZVDWWDFKPHQWWLJKWHQLQJWRUTXH 
-29c).
&KHFNWKHDVVHPEO\GLUHFWLRQRIWKHWLHURGV )LJ 
2. Assemble the connecting rod and tighten the screw ( C-Fig.1).

6FUHZDWWDFKPHQWWLJKWHQLQJWRUTXH G 
3. Fasten the rack joint head to the hub housing ( D-Fig.1).
Bolt attachment: WLJKWHQLQJWRUTXH G .
5HSHDWWKHVWHSVDERYHRQERWKVLGHV ULJKWOHIW RIWKHDQWLUROOEDU
•Assemble the battery  .
• Assemble the front suspension upper arm  .
• Assemble the front wheels 
).
After assembling the front anti-roll barWKHZKHHOVPXVWEHDOLJQHG FDPSRVLWLRQPRGL¿FDWLRQ VR
that the correct toe-in and caster is restored  

Page 723 of 1659

1
L714 04 11 03
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KLVVHFWLRQH[SODLQVKRZWRGLVDVVHPEOH A)7KH)URQW6XVSHQVLRQ8SSHU$UP
%  7KH)URQW6XVSHQVLRQ/RZHU$UP
C) Stabiliser bar connecting rod.

Page 724 of 1659

2
L714 04 11 03
(
(
)LJ
G
)
)LJ
%
%
A
C
)LJ
'
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$ )URQW6XVSHQVLRQ8SSHU$UP 3UHOLPLQDU\RSHUDWLRQV •L
ift the vehicle on the car lift (000000).
• Remove the wheel (060103).
• Release the shock absorber from the upper front suspension (041303).
• SDisassemble the front stone-guard on the front wheel (082103).
'LVDVVHPEOLQJWKHVXVSHQVLRQV 1. Free the shock absorber ( $)LJ) on the wheel by unscrewing the 2 bolts ( %)LJ): one upper and one
lower.
 7KHUHLVQRQHHGWRGLVFRQQHFWWKH/LIWLQJ6\VWHPSLSH &)LJ RUWREOHHGWKHFLUFXLW
 3ODFHWKHVKRFNDEVRUEHULQDVDIHSRVLWLRQVRWKDWLWGRHVQRWJHWLQWKHZD\GXULQJWKHGLVDVVHPEO\ procedure.
2. Loosen the screw ( ')LJ) securing the stabiliser bar to the arm.
3. Unscrew the 4 screws ( ()LJ) securing the upper arm of the front suspension to the chassis.
4. Unscrew the screw ( ))LJ) securing the upper front suspension ( *)LJ) to the hub carrier.
 7KHYHKLFOH¶VZKHHODOLJQPHQWPXVWDOZD\VEHFKHFNHGDIWHUUHSODFLQJDVXVSHQVLRQ (040402).

Page 725 of 1659

3
L714 04 11 03
)LJ
''
C
)LJ
A
)LJ
%
C
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
% )URQW6XVSHQVLRQ/RZHU$UP 3UHOLPLQDU\RSHUDWLRQV •Lift the vehicle on t
he car lift (000000).
• Remove the wheel (060103).
• Disassemble the front stone-guard on the front wheel (082103).
'LVDVVHPEOLQJWKHVXVSHQVLRQV 1. Loosen the screw ( $)LJ) securing the stabiliser bar to the arm.
2. Unscrew the screw ( %)LJ) securing the lower front suspension ( &)LJ&)LJ) to the hub carrier.
3. Unscrew the 2 screws ( ')LJ) securing the lower arm of the front suspension ( &)LJ &)LJ) to the
chassis’ mount.
7KHYHKLFOH¶VZKHHODOLJQPHQWPXVWDOZD\VEHFKHFNHGDIWHUUHSODFLQJDVXVSHQVLRQ (040402).

Page 726 of 1659

4
L714 04 11 03
)LJ
%
'
CA
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
& 'LVDVVHPEOLQJWKHFRQQHFWLQJURGRQWKHIURQWVWDELOLVHUEDU 3UHOLPLQDU\RSHUDWLRQV •Raise the vehicle on the car lift (000000).
• Remove the wheel (060103).
'LVDVVHPEOLQJWKHVWDELOLVHUEDUFRQQHFWLQJURG 1. Loosen the two screws ( $)LJ) securing the connecting rod ( %)LJ) to the front stabiliser bar ( &)LJ) and
the lower suspension arm ( ')LJ).
2. Remove and extract the stabiliser bar connecting rod ( %)LJ)

Page 727 of 1659

1
L714 04 11 05
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KLVVHFWLRQH[SODLQVKRZWRDVVHPEOH A)7KH)URQW6XVSHQVLRQ8SSHU$UP
%  7KH)URQW6XVSHQVLRQ/RZHU$UP
C) Stabiliser bar connecting rod.

Page 728 of 1659

2
L714 04 11 05
%%
)LJ )LJ )LJ
C
A
(
(
'
)
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$  $VVHPEOLQJWKH)URQW6XVSHQVLRQV8SSHU$UP 1. Secure the front suspension upper arm ( $)LJ) to the chassis using the 4 nuts ( %)LJ).
ScrewsDWWDFKPHQWWLJKWHQLQJWRUTXH G 
2. Secure the front suspension upper arm ( $)LJ) to the hub carrier using the nut ( &)LJ).
1XWDWWDFKPHQWWLJKWHQLQJWRUTXH D 
 7LJKWHQWKHWZR¿[LQJEROWV ()LJ) to fasten the shock absorber ( ')LJ RQHXSSHUDQGRQHORZHU
  %ROWDWWDFKPHQW WLJKWHQLQJWRUTXH E .
4 . Tighten the screw ( ))LJ VHFXULQJWKHVWDELOLVHUEDUWRWKHFRQQHFWLQJURG
  6FUHZDWWDFKPHQW WLJKWHQLQJWRUTXH G .
• Attach the shock absorber to the upper front suspension  .
• $VVHPEOHWKHZKHHO  .
$IWHUDVVHPEOLQJWKHVXVSHQVLRQVWKHZKHHOVPXVWEHDOLJQHG FDPSRVLWLRQPRGL¿FDWLRQ VRWKDW the correct toe-in and caster is restored.

Page 729 of 1659


L714 04 11 05
)LJ
%%
A
)LJ
C
A
)LJ
'
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
%  $VVHPEOLQJWKH)URQW6XVSHQVLRQV/RZHU$UP 1. Secure the front suspension ORZHUarm ($)LJ$)LJ ) to the chassis’ mount using the 2 nuts ( %)LJ).
ScrewsDWWDFKPHQWWLJKWHQLQJWRUTXH F 
2.  6HFXUHWKHORZHUIURQWVXVSHQVLRQ ($)LJ$)LJ ) to the hub carrier using the nut ( &)LJ).
1XWDWWDFKPHQWWLJKWHQLQJWRUTXH D 
 Tighten the screw ( ')LJ VHFXULQJWKHVWDELOLVHUEDUFRQQHFWLQJURGWRWKHORZHUVXVSHQVLRQDUP
  6FUHZDWWDFKPHQW WLJKWHQLQJWRUTXH G .
 :KHQIDVWHQLQJWKHORZHUVXVSHQVLRQDUPWRWKHKXEKRXVLQJDSSO\HQRXJKSUHVVXUHIURPEHORZ
to ease tightening.
• $VVHPEOHWKHZKHHO  .
$IWHUDVVHPEOLQJWKHVXVSHQVLRQVWKHZKHHOVPXVWEHDOLJQHG FDPSRVLWLRQPRGL¿FDWLRQ VRWKDW WKHFRUUHFWWRHLQDQGFDVWHULVUHVWRUHG  

 :$51,1*
 $OZD\VXVHQHZVFUHZVWRIDVWHQWKHVXVSHQVLRQVXSSRUWV XSSHUDQGORZHU 

Page 730 of 1659

4
L714 04 11 05
)LJ
A
'
C%
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
C) Assembling the connecting rod on the front stabiliser bar. 1. 3RVLWLRQWKHVWDELOLVHUEDUFRQQHFWLQJURG $)LJ).
2. Tighten the two screws ( %)LJ) securing the connecting rod ( $)LJ WRWKHIURQWVWDELOLVHUEDU &)LJ) and
WKHORZHUVXVSHQVLRQDUP
  6FUHZDWWDFKPHQW WLJKWHQLQJWRUTXH G .
• $VVHPEOHWKHZKHHO  .

Page:   < prev 1-10 ... 681-690 691-700 701-710 711-720 721-730 731-740 741-750 751-760 761-770 ... 1660 next >