LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% $ V V H P E O L Q J W K H 3 R Z H U 6 W H H U L Q J 5 D G L D W R U
If removed:• Assemble the 2 mounting brackets ( $ ) L J ) of the conveyor by means of the 4 screws ( % ) L J ) (2
screws per bracket).
• Assemble the air conveyor panel by means of the 2 screws ( & ) L J ).
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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1.Secure the power steering oil radiator ( ' ) L J ) to the cross member of the chassis using the 2 screws
( ( ) L J ).
2. Connect the two oil delivery and return pipes ( ) ) L J ), securing them using the relevant clamps ( * ) L J ).
• Install the front bumper (080705).
Start the vehicle and perform the following operations:
• Move the steering wheel all the way to the right and to the left. Repeat this operation several times.
• Top up the power steering oil tank (042308).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) Assembling the power steering circuit pipes
The gearbox oil circuit is grouped as follows ( ) L J ):
A1. Front delivery pipe
A2. Front return pipe
C1 Central delivery pipe
C2 Central return pipe
3 Rear delivery pipe
3 Rear return pipe
3 Rear return pipe
5 L J K W K D Q G G U L Y H / H I W K D Q G G U L Y H
Page 764 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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$ 6 6 ( 0 % / , 1 * 7 + ( ) 5 2 1 7 3 , 3 ( 6
Assembling the A1 and A2 power steering circuit pipes 1. Position and arrange power steering circuit pipes A1and A2( ) L J ).
5 L J K W K D Q G G U L Y H
/ H I W K D Q G G U L Y H / H I W 5 L J K W K D Q G G U L Y H
Page 765 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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2.
Secure the two clamps ( $ ) L J ) to connect power steering circuit pipes A1and A2to the radiator.
3. Connect the front delivery pipe connection A1to the rack ( % ) L J ).
4. Connect the front return pipe connection A2to the C2power steering circuit central return pipe ( & ) L J ).
5 L J K W K D Q G G U L Y H
/ H I W K D Q G G U L Y H
Page 766 of 1659
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chassis ( ' ) L J ).
5 L J K W K D Q G G U L Y H R Q O \ Tighten the screw ( * ) L J ) to secure the clamp ( ) ) L J ) located on the bracket securing the A1front
delivery pipe and C1central delivery pipe.
Page 767 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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7. Fasten the two front water cooling system pipes ( + ) L J ).
8. Fasten the 2 top screws ( , ) L J ); if loosened beforehand, to secure the left cooling circuit radiator also tighten
the 2 bottom screws.
Tighten the 2 screws ( - ) L J ) securing the air conveyor to the left cooling circuit radiator.
• Assemble the propeller shaft (030705).
• Assemble the front differential .
• Assemble the front bumper (080705).
• Assemble the battery .
• Assemble the luggage compartment tray .
‡ $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the front wheel arches (082105).
• Assemble the front tyres .
• Fill the power steering oil circuit (042308).
Page 768 of 1659
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ 6 6 ( 0 % / , 1 * 7 + ( & ( 1 7 5 $ / 3 , 3 ( 6 Assembling C1 and C2 power steering circuit pipes 1.
Position and arrange the C1and C2power steering circuit pipes ( ) L J ).
2.Tighten the nut ( $ ) L J ) to connect the A2front return pipe connection to the C2power steering circuit central
return pipe. / H I W K D Q G G U L Y H 5 L J K W K D Q G G U L Y H / H I W 5 L J K W K D Q G G U L Y H
Page 769 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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3. Connect the C1power steering circuit central delivery pipe to the rack ( % ) L J ).
4. To connect the C1central delivery pipe connections and C2central return pipe connections to the 3 rear
delivery pipes and 3 rear return pipes, tighten the respective nuts ( & ) L J ).
5. Tighten the screw ( ( ) L J ) to fasten the clamp ( ' ) L J ) securing the C2power steering circuit central return
pipe and the brake vacuum pump pipe to the chassis. 5 L J K W K D Q G G U L Y H
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5 L J K W K D Q G G U L Y H R Q O \ Tighten the screw ( * ) L J ) to secure the clamp ( ) ) L J ) located on the bracket securing the A1front
delivery pipe and the C1rear delivery pipe.
7. Tighten the 3 clamps ( + ) L J ) securing the C1central delivery pipes, C2central return pipes and the brake
vacuum pump pipe to the chassis.
• Assemble the front and central cooling circuit pipes (012105).
• Assemble the propeller shaft (030705).
• Assemble the front differential .
• Assemble the front bumper (080705).
• Assemble the battery .
• Assemble the luggage compartment tray .
• $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the front wheel arches (082105).
• Assemble the front tyres .
• Fill the power steering oil circuit (042308).