LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual

Page 371 of 1173

4
L824 02 51 00
Fig.4
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
([KDXVW*DV7HPSHUDWXUH&RQWURO'HYLFH
The exhaust pipe coming out from the catalytic converter features a thermocouple to read the temperature. This
thermocouple generates a signal in proportion to the exhaust gas temperature and sends it to a special electronic
control unit that switches on the “CATALYST RIGHT” or “CATALYST LEFT” warning light to which it is connected.
If there is an abnormal temperature increase in one of the catalytic converters the control unit intervenes as follows:•For temperatures ranging between 945 and 960 °C the “CATALYST” warning light switches on intermittently:
,QWKLVFDVHLWLVQHFHVVDU\WRVORZGRZQWKHFDUXQWLOWKHZDUQLQJOLJKWVZLWFKHVRIIWKHQ¿QGWKHFDXVHRIWKHexhaust system overheating.
• For temperatures over 960 °C the “CATALYST” warning light stays on permanently and the fuel is cut off to
WKHLQMHFWRUVRIWKHUHOHYDQWF\OLQGHUEDQN,QWKLVFDVHLWLVQHFHVVDU\WRVWRSWKHFDUDQG¿QGWKHFDXVHRIWKHexhaust system overheating.
When temperature drops below 800°C, normal functions are reset.
 7KH ³&$7$/<67´ ZDUQLQJ OLJKWV DUH WHVWHG DQG VZLWFKHG RQ IRU DERXW WZR VHFRQGV ZKHQHYHU WKH LJQLWLRQNH\LVWXUQHGWR³0$5&,$´
,IWKHZDUQLQJOLJKWGRHVQRWVZLWFKRQRUVWD\VRQDIWHUWKHLQLWLDOFKHFNWKLVZDUQVWKHGULYHUWKDW RQHRIWKHWZRWHPSHUDWXUHFRQWUROV\VWHPVLVQRWZRUNLQJHI¿FLHQWO\

Page 372 of 1173

5
L824 02 51 00
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Engine speed
< 4000 > 4000 < 4000 > 4000
Engine Temperature
t 60°
t  60°
t  60°
t  60°
([KDXVWV\VWHPWKURWWOH
close close close
open
6ROGHQRLGYDOYHVWDWXV
energized energized energized
not energized
The values stated may vary
throttle position
< 40% < 40% > 40% > 40%
(1&6system strategy
Engine speed
< 4600 > 4600 < 4600 > 4600
Engine Temperature
t ! 60°
t ! 60°
t ! 60°
t ! 60°
([KDXVWV\VWHPWKURWWOH
close close close
open
6ROGHQRLGYDOYHVWDWXV
energized energized energized
not energized
The values stated may vary
throttle position
< 40% < 40% > 40% > 40%

Page 373 of 1173

6
L824 02 51 00
Fig.5
A
A
B
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
Secondary air supply system strategy When the car is turned, if the following conditions occur: •Water temperature between -11°C and +40°C;
• Air temperature <40°C;
• Catalytic converter temperature <250°C;
the pump is controlled: its maximum time is 65 sec.
The pump will stop if any one of these conditions occurs.
To deactivate the system (and disable the pump), one of the following conditions must occur: • Catalytic converter temperature >680°C;
• Air temperature >40°C;
• H2o temperature >40°C;
• Any condition related to the temperature but with a PA1024 >99%.
This system is used when the car started with a cold engine, to increase combustion and allow the catalytic converter
to reach its operating range quickly, reducing emissions.
Secondary air assembly  )LJ
A.Auxiliary air valves
B. Pump

Page 374 of 1173

1
L824 02 51 03
® Automobili Lamborghini S.p.A.7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
7KLVVHFWLRQH[SODLQVKRZWRGLVDVVHPEOH A) Silencer safety grid % 6LOHQFHUJXDUGC) Silencer' ([KDXVWWHUPLQDOV( ZD\SLSHV) ([KDXVWPDQLIROGV
G)Secondary air assembly

Page 375 of 1173

2
L824 02 51 03
)LJ
A
A
%
%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
$ 'LVDVVHPEOLQJWKHVLOHQFHUVDIHW\JULG
1.
Unscrew the 4 upper screws ( $)LJ) and the 4 lower screws ( %)LJ) securing the silencer safety grid to
the car.
2. Remove the silencer safety grid.

Page 376 of 1173

3
L824 02 51 03
)LJ )LJ )LJ
A
A
'
%
%
%
%
C
C
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
% 'LVDVVHPEOLQJWKHVLOHQFHUJXDUG 3UHOLPLQDU\RSHUDWLRQV •
Remove the silencer safety grid  3RLQW$ .
• Remove the spoiler above the silencer (082703).
'LVDVVHPEOLQJWKHJXDUG
1. Unscrew the 2 screws ( $)LJ) on the guard above the silencer.
2. Unscrew the 4 screws ( %)LJ) securing the 2 side brackets ( &)LJ) on the guard (2 screws for each
bracket).
3. Remove the silencer guard ( ')LJ).

Page 377 of 1173

4
L824 02 51 03
)LJ
AA
AA
)LJ
%
%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
& 'LVDVVHPEOLQJWKHVLOHQFHU 3UHOLPLQDU\RSHUDWLRQV •
Lift the vehicle on the car lift (000000).
• Remove the central rear grid (081303).
• Remove the silencer safety grid  3RLQW$ .
• Remove the spoiler above the silencer (082703).
• Disassemble the silencer guard 3RLQW% .
• Disassemble the two exhaust terminals 3RLQW' .
'LVDVVHPEOLQJWKHVLOHQFHU
1. Remove the 4 supports ( $)LJ) securing the silencer to the chassis.
2. Remove the clamps ( %)LJ) and extract (from the catalytic converters) the two pipes connecting the silencer
to the catalytic converters.
3. Remove the silencer.

Page 378 of 1173

5
L824 02 51 03
C
)LJD'
)LJ
A
%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
' 'LVDVVHPEOLQJWKHH[KDXVWWHUPLQDOV 3UHOLPLQDU\RSHUDWLRQV •
Lift the vehicle on the car lift (000000).
'LVDVVHPEOLQJWKHWHUPLQDOV
1. Unscrew the 4 screws ( $)LJ) and remove the exhaust system’s safety panel.
2. Unscrew the 4 mounting screws ( %)LJ).
3.Detach the 2 clamps securing the 2 exhaust terminals to the silencer ( &)LJD).
4. Remove the exhaust terminals ( ')LJD).
7DNHFDUHZKLOHGLVDVVHPEOLQJWKHH[KDXVWWHUPLQDOVWKH\FRQVLVWLQDVLQJOHLQVHSDUDEOHXQLW

Page 379 of 1173


L824 02 51 03
)LJ
C
A
A%
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
( 'LVDVVHPEOLQJWKHZD\SLSHV 3UHOLPLQDU\RSHUDWLRQV •
Remove the car engine (010003).
• Disassemble the catalytic converters (013103).
'LVDVVHPEOLQJWKHSLSHV
1.
Detach all 4 clamps (2 clamps ( $)LJ) for each 3-way pipe) securing the 3-way pipe ( %)LJ) to the front
and rear exhaust manifolds. The connecting clamp ( &)LJ) between the 3-way pipe and the catalytic
converter was removed along with the catalytic converter.
2. Remove the 3-way pipe.

Page 380 of 1173

7
L824 02 51 03
)LJ
%C
A
® Automobili Lamborghini S.p.A.
7KHLQIRUPDWLRQDQGSURFHGXUHVSXEOLVKHGEHORZDUHVWULFWO\FRQ¿GHQWLDODQGH[FOXVLYHO\IRUWKH/DPERUJKLQL'HDOHU1HWZRUNDQG$XWKRUL]HG6HUYLFH3RLQWV$OOFRS\ULJKWVDUHSURSHUW\RI$XWRPRELOL
/DPERUJKLQL6S$EDVHGRQFRS\ULJKWODZ$OORIWKH3')FKDSWHUVLQWKH:(%ZRUNVKRSPDQXDOVGHVFULEHGEHORZDUHEDVHGRQLQIRUPDWLRQDYDLODEOHDWWKHWLPHRISXEOLFDWLRQ7KHFRPSDQ\UHVHUYHV
WKH ULJKW WR PDNH XSGDWHV DQG PRGL¿FDWLRQV 7KH IROORZLQJ DUH SURKLELWHG UHSULQWLQJ UHSURGXFWLRQIRUZDUGLQJ WR XQDXWKRUL]HG SHRSOH DQGRU WKLUG SDUWLHV DQG WUDQVODWLRQ LQFOXGLQJ SDUWLDO ZLWKRXW
ZULWWHQDXWKRUL]DWLRQIURP$XWRPRELOL/DPERUJKLQL6S$
) 'LVDVVHPEOLQJWKHH[KDXVWPDQLIROGV 3UHOLPLQDU\RSHUDWLRQV •
Remove the car engine (010003).
• Disassemble the catalytic converters (013103).
• Disassemble the 3-way pipes 3RLQW( .
'LVDVVHPEOLQJWKHPDQLIROGV
1.
Unscrew the screws ( $)LJ) securing the two exhaust manifolds, the front exhaust manifold ( %)LJ) and
the rear manifold ( &)LJ), to the engine.
2. Remove the exhaust manifolds.

Page:   < prev 1-10 ... 331-340 341-350 351-360 361-370 371-380 381-390 391-400 401-410 411-420 ... 1180 next >