LAMBORGHINI MURCIÉLAGO 2009 Service Repair Manual
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ ' L V D V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \ 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassemble the dashboard cover with the instrument cluster .
• Disassemble the GFA .
• Disassemble the brake booster .
Disassembly
1. ' H W D F K W K H S O D V W L F S H G D O F R Y H U V I U R P W K H U L Y H W V V H F X U L Q J W K H P W R W K H F D U À R R U
2. Detach the pedal cluster support ( A-Fig.1 E \ X Q V F U H Z L Q J W K H ¿ [ L Q J V F U H Z V B-Fig.1).
3. Remove the pedal cluster.
To disassemble the pedal from the pedal cluster:4. Detach the spring ( C-Fig.1) connecting the pedal cluster support to the pedal (1 spring for E-Gear cars, 2
V S U L Q J V I R U P D Q X D O J H D U E R [ F D U V
5. Detach the clip ( D-Fig. 2 D Q G H [ W U D F W W K H M R X U Q D O E-Fig.2 ¿ [ L Q J W K H S L Q F-Fig.2) to the fork ( G-Fig.2).
( [ W U D F W W K H V Q D S U L Q J H-Fig.1) on the right.
7. ( [ W U D F W W K H V K D I W I U R P W K H U L J K W H [ H U W H Q R X J K S U H V V X U H W R J H W L W W R H [ L W I U R P W K H O H I W
8. ( [ W U D F W W K H V K L P L-Fig.1 V K L P I R U ( * H D U F D U V I R U P D Q X D O J H D U E R [ F D U V
Remove the pedal ( M-Fig.1)
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V A)
' L V D V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \
B) Disassembling the accelerator pedal cluster
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
B) Disassembling the accelerator pedal cluster
1.
' H W D F K W K H S O D V W L F S H G D O F R Y H U I U R P W K H U L Y H W V V H F X U L Q J L W W R W K H F D U À R R U
2. Detach the potentiometer port connection ( A-Fig.3).
3. Unscrew the 2 screws ( B-Fig.3 V H F X U L Q J W K H S H G D O F O X V W H U S O D W H W R W K H F D U À R R U
To disassemble the pedal: 4. ' H W D F K W K H ¿ [ L Q J S L Q V D Q G H [ W U D F W W K H M R X U Q D O C-Fig.3).
5. ' H W D F K W K H E D O O M R L Q W D-Fig.3).
To disassemble the potentiometer:4. ( [ W U D F W W K H F R Q Q H F W L R Q S R U W I U R P W K H I R U N E-Fig.3) to which it is connected.
5. Unscrew the 2 Allen screws ( F-Fig.4) securing the potentiometer.
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V A)
$ V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \
B) Assembling the accelerator pedal cluster
$ $ V V H P E O L Q J W K H E U D N H F O X W F K S H G D O F O X V W H U P D Q X D O J H D U E R [ Y H U V L R Q R Q O \
To assemble the pedal on the pedal cluster:
1. Position the pedal ( A-Fig.1) using the shims ( B-Fig.1) (1 shim for E-Gear cars, 2 for manual gearbox cars).
2. Insert the shaft from the right and use the LH snap ring to adjust the stroke.
3. Position the snap ring ( C-Fig.1) on the right.
4. Insert the journal ( D-Fig.2) and secure using the clip ( E-Fig.2) to anchor the pin ( F-Fig.2) to the fork ( G-
Fig.2 ).
5. Connect the pedal to the support using the spring ( H-Fig.1) (1 spring for E-Gear cars, 2 for manual gearbox
cars).
To assemble the entire pedal cluster on the car: 6. Fix the pedal cluster support ( l-Fig.1 W R W K H F D U À R R U X V L Q J W K H V F U H Z V M-Fig.1).
7. Assemble the plastic covers above the pedals using the rivets.
8. Run a brake pedal test .
• Assemble the brake booster .
• Assemble the GFA .
• $ V V H P E O H W K H G D V K E R D U G F R Y H U Z L W K W K H L Q V W U X P H Q W F O X V W H U .
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
B) Assembling the accelerator pedal cluster
To assemble the potentiometer:
1.
6 F U H Z W K H S R W H Q W L R P H W H U W R W K H S H G D O F O X V W H U E U D F N H W X V L Q J W K H U H O D W L Y H V F U H Z V A-Fig.3).
2. Insert the connection port into the relative fork ( B-Fig.4).
To assemble the pedal:3. , Q V H U W W K H S H G D O ¿ [ L Q J M R X U Q D O C-Fig.4) and lock using 2 pins.
4. Connect the pedal and the potentiometer using the ball joint ( D-Fig.4).
& $ 8 7 , 2 1
2 Q F H W K H S U R F H G X U H K D V E H H Q F R P S O H W H G D G M X V W W K H D F F H O H U D W R U S H G D O
To secure the pedal cluster to the car: 5. $ F W R Q W K H V F U H Z V W R V H F X U H W K H S H G D O F O X V W H U E U D F N H W E-Fig.4).
6. Connect the potentiometer to the connection ( F-Fig.4).
7. Assemble the plastic cover above the pedal using the rivets.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& K H F N L Q J W K H E R Q Q H W D O L J Q P H Q W
When the bonnet is closed, ensure it is correctly aligned with the rest of the car body. If unaligned, proceed as follows: • $ F W R Q W K H W Z R ¿ [ L Q J V F U H Z V B-Fig.1 W R F K H F N W K H S R V L W L R Q R I W K H W Z R K L Q J H V A-Fig.1).
When the bonnet is closed, ensure it is at the correct height compared to the rest of the car body. If unaligned, proceed as follows: • & K H F N W K H S R V L W L R Q R I W K H E R Q Q H W F D W F K C-Fig.1 $ F W R Q W K H W Z R V F U H Z V D-Fig.1) to centre the catch with the
housing it hooks in to.
• & K H F N W K H K H L J K W R I W K H E R Q Q H W F D W F K C-Fig.1). If necessary, add or remove spacers.
& K H F N L Q J W K H F O R V X U H R I W K H E R Q Q H W
& O R V H W K H E R Q Q H W , Q V H U W W Z R ¿ Q J H U V X Q G H U Q H D W K W K H E R Q Q H W D Q G D W W H P S W W R S U L ] H X S ( Q V X U H W K H E R Q Q H W G R H V Q R W open. If this is not the case, proceed as follows: • & K H F N W K H S R V L W L R Q R I W K H V D I H W \ F D W F K E-Fig.1 $ F W R Q W K H ¿ [ L Q J V F U H Z F-Fig.1) to move either forwards or
backwards.
• & K H F N W K H K H L J K W R I W K H V D I H W \ F D W F K E-Fig.1). If necessary, add or remove spacers.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
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1. Install a support which will prop up the front bonnet once the 2 pistons have been disassembled.
& $ 8 7 , 2 1 1 H Y H U G L V D V V H P E O H W K H I U R Q W E R Q Q H W V X S S R U W S L V W R Q V X Q O H V V D Q R W K H U V X S S R U W K D V D O U H D G \ E H H Q S R V L W L R Q H G in their place.
2. Using the tip of a screwdriver, lift the clamps ( $ ) L J ) located in the 2 ball joints of each piston.
3. Once the clamp has been lifted, detach the ball joints ( % ) L J ) from the couplings on the front bonnet and
luggage compartment.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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1.
Detach the gaskets ( $ ) L J ) on the front of the luggage compartment.
2. Disassemble the lock cover ( % ) L J ) by unscrewing the 2 screws ( & ) L J ) (one on the right and one on the
O H I W ¿ [ L Q J W K H F R Y H U W R W K H O X J J D J H F R P S D U W P H Q W
3. Remove the cover.
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O L Q J W K H O X J J D J H F R P S D U W P H Q W O R F N 3 U H O L P L Q D U \ R S H U D W L R Q V •
Disassembling the
lock cover 3 R L Q W % .
/ R F N G L V D V V H P E O \
1. Unscrew the 2 screws ( $ ) L J ) securing the lock ( % ) L J ) to the chassis.
2. Disconnect the connector ( & ) L J ).
3. Unscrew the screw ( ' ) L J ) securing the plate ( ( ) L J ) to the opening cables.
Page 700 of 1173
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® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' ' L V D V V H P E O L Q J W K H I U R Q W E R Q Q H W O R F N
1.
Disassemble the lock ( $ ) L J E \ U H P R Y L Q J W K H ¿ [ L Q J V F U H Z V % ) L J ).
2. Disassemble the lock ( & ) L J ) by removing the screw ( ' ) L J ).