LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Transfer Case - Transfer Case Fluid Level Check
General Procedures CAUTION: The fluid fi ller plug is not a flui d level pl ug.
1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e t he vehicle on a li ft .
1.
Remove t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
2. 3. CAUTION: Make s ure that the area around t he
component i s cl ean and free of foreign mat eri al .
3.
4. CAUTION: The fluid fi ller plug is not a flui d level pl ug.
Top-up t he t rans fer cas e wit h recommended fl uid, unti l the fluid is
l evel wit h bot tom of fil ler plug hol e. Remove 120 ml for correct fl uid
capacit y as s hown i n Specificati on s ect ion.
Refer t o: Specificati ons (308-07B Trans fer Cas e, Specificati ons ).
4.
5. CAUTION: Replace t he washer.
Inst all t he fl uid fil ler plug.
T orque: 35 Nm 5.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
6.

Publi s hed: 11-May-2011
Transfer Case - Power Transfer UnitI6 3.2L Petrol
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er (DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
2.
Refer t o: Cat alyt ic Converter (309-00A Exhaus t Syst em - I6 3.2L
Petrol, Removal and Ins tall ati on).
3.
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removal
and Inst all at ion).
4. T orque:
65 Nm 5.
6.

7.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
T orque: 60 Nm 7.
T orque:
10 Nm 8.
Installation To i nst all , revers e t he removal procedure.
1. 2. CAUTION: Make s ure that the component is
clean, free of forei gn mat erial and l ubricant .
• NOTE: Apply t he requi red quanti ty of greas e t he
correct s peci fi cat ion.
Refer t o: Specificati ons (308-07B Trans fer Cas e,
Speci fi cat ions ).
2.

Publi s hed: 11-May-2011
Transfer Case - Power Transfer UnitTD4 2.2L Diesel, Vehicles With: M66
6-Speed Manual Transmission AWD
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e t he vehicle on a li ft .
1.
Remove t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er(DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
2.
Remove t he cat alyti c convert er.
Refer t o: Cat alyt ic Converter - Vehicles W it hout : Di es el Part iculateFil ter (DPF) (309-00B Exhaus t Syst em - TD4 2.2L Di es el, Removaland Inst all at ion).
3.
Remove t he lower engi ne s tabil izer bar.
Refer t o: Engi ne Lower Support Ins ulat or (303-01A Engine - I6 3.2LPetrol, Removal and Ins tall ati on).
4.
Remove t he RH halfs haft.
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removaland Inst all at ion).
5.
6.

T orque:
25 Nm 7.
T orque:
10 Nm 8.
T orque:
65 Nm 9.

10.
11.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
T orque: 60 Nm 11.
T orque:
10 Nm 12.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Transfer Case - Power Transfer UnitTD4 2.2L Diesel, Vehicles With: M66
6-Speed Manual Transmission AWD
Removal and Inst all ati on
Removal
Rais e t he vehicle on a li ft .
1.
Remove t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er (DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
2.
Remove t he cat alyti c convert er.
Refer t o: Cat alyt ic Converter - Vehicles W it hout : Di es el Part iculate Fil ter (DPF) (309-00B Exhaus t Syst em - TD4 2.2L Di es el, Removal
and Inst all at ion).
3.
Remove t he lower engi ne s tabil izer bar.
Refer t o: Engi ne Lower Support Ins ulat or (303-01A Engine - I6 3.2L
Petrol, Removal and Ins tall ati on).
4.
Remove t he RH halfs haft.
Refer t o: Front Halfs haft RH (205-04 Front Dri ve Halfs haft s , Removal
and Inst all at ion).
5. 6.

T orque:
25 Nm 7.
T orque:
10 Nm 8.
T orque:
65 Nm 9.

10.
11.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
T orque: 60 Nm 11.
T orque:
10 Nm 12.
Installation

1. CAUTION: Make s ure that the component is
clean, free of forei gn mat erial and l ubricant .
• NOTE: Apply t he requi red quanti ty of greas e t he
correct s peci fi cat ion.
For fl ui d s peci fi cat ion, refer t o t he s peci fi cat ion's
s ect ion.
1.
To i nst all , revers e t he removal procedure.
2.