LAND ROVER FRELANDER 2 2006 Repair Manual

ItemPart NumberDescription
1-Longit udi nal s hift cabl e2-Gear s elect or lever
3-Gear knob
4-Centring spring5-Ball end
6-Lever pl ate
7-Lateral cable adjust ment butt on8-Interlock s ol enoi d
9-Lateral shi ft cabl e
10-Bulkhead s eal11-Longit udi nal s hift cabl e - t ransmis s ion at tachment
12-Lateral shi ft cabl e - t rans mis s ion at t achment
The s elect or lever ass embly is a pl ast ic moulded cons t ructi on. The l ever i s att ached t o a gi mbal mechanis m which all owseasy movement i n t he lat eral and longit udi nal pl anes .
The lever has a ball end on i ts bas e t o which t he l ongi tudinal s hi ft cable i s at tached. This cable pas s es all longit udinalmovements of t he lever to the t rans mi ss i on. A second ball end is at t ached at 90 degrees t o t he lever and engages wit h acent eri ng s pring. The cent eri ng s pring returns the lever t o a pos it ion bet ween 3rd and 4t h gears when neut ral is sel ect ed.
The s econd ball end l ocat es in a rot at ing lever pl ate. This pl at e i s s pring loaded and has bal l end for att achment of t helat eral s hi ft cable. The lever plat e rot ates wi th movement of t he s elect or lever from s ide to si de and pass es l at eralmovements of t he s elect or lever to the l ateral s hift cabl e.
The t wo s hift cables have abutment s which l ocat e in the s elect or l ever as s embl y and i n bracket s on t he t rans mis s ion. Thelat eral s hi ft cable is adjus t abl e at the cable bal l end att achment . Bot h s hift cabl es have eye-ends which l ocat e on ballends on the trans mi s si on s el ect or s hi ft mechanis m levers .
Inhi bi ti on of revers e gear is achieved t hrough a s olenoid i nterlock devi ce locat ed on t he s elect or lever ass embly. W hen thes olenoi d i s energized, movement of t he lever pl ate is rest ri cted t o prevent the revers e gear pos it ion bei ng acces sed. Thes olenoi d i s act ivat ed at speeds in exces s of 25 km/h (15 mph) t o prevent inadvert ent s electi on of revers e gear. Thes olenoi d i s deact ivated at s peeds bel ow 15 km/h (9 mph). The Cent ral Junct ion Box (CJB) control s t he s ol enoi d operat ionus ing s peed si gnal s received on t he high speed Controller Area Network (CAN) bus from t he Ant i-lock Brake Sys tem (ABS).
The lat eral s hi ft (s elect) cable has an adjus t ment/s et t ing mechani s m at t he s elect or lever end. The purpos e of t hemechani sm i s to accommodate vehicl e to vehi cl e buil d tol erances . This ens ures t hat the s elector l ever movements arecorrect ly ali gned wit h t he movement s of t he gearbox s el ect or lever. This i s es sent ial to ens ure the correct operat ion of t hes elect or mechani sm. The fore/aft (s hi ft ) cabl e does not require any adjust ment or s et t ing.
Cable Setting Proced ure
The correct cabl e adjus tment i s achi eved by use of a yel low adjust ment butt on in the s elect or l ever arm eye end of t helat eral s hi ft cable.
Ensure t hat t he t rans mis s ion i s in neut ral and rel ease the yell ow adjus t ment but ton. All ow t he cent eri ng s pring t o centret he sel ect or lever i n t he lat eral direct ion.

Once the cable is i n t he correct posi ti on, t he yell ow adjus tment but ton can be pressed back int o t he 'locked' pos it ion t oengage wit h the serrat ed port ion of t he cable. Ens ure t hat the s elect or l ever i s not moved before t he butt on i s pres s ed.
Check t he cable for the correct s et ti ng by s el ect ing 3rd gear and checki ng t hat t he l at eral movement of the s elector l everfeel s s ymmetrical.
The cabl e s houl d be reset whenever any part of t he t ransmis s ion s elector as sembl y has been dis turbed or replaced,including the t rans mis s ion, cabl es or sel ect or lever as s embly.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - External Controls
Diagnosi s and Tes ti ng
Principles of Operation
For addit ional informat ion.
REFER to: Manual Transaxle and Clutch (308-00 Manual Transmis si on/Trans axl e and Cl ut ch - General Informat ion,
Diagnosi s and Tes ti ng).

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - Gearshift Linkage
Removal and Inst all ati on
Removal
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12B Intake Ai r Dis tribut ion and Fil tering -
TD4 2.2L Dies el, Removal and Inst all ati on).
2.
Remove t he bat t ery t ray.
Refer t o: Bat t ery Tray (414-01 Bat tery, Mount ing and Cables ,
Removal and Ins tall ati on).
3. 4.
T orque:
24 Nm 5.

6.
Installation
1. CAUTION: Make s ure that the mati ng faces are cl ean andfree of corros i on and forei gn mat erial .
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - Gearshift Lever
Removal and Inst all ati on
Removal
Remove t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,Removal and Ins tall ati on).
1.
2. NOTE: Neut ral mus t be s elected before t he cablesare rel eas ed t o all ow t he cabl es to be correctl y s et ont he ins tal l.
2.
3.

4.
Installation Inst all t he gears hi ft l ever.
T orque: 10 Nm 1.
Secure t he s el ect or cabl es .
2.
Connect t he s el ect or cabl e ball joi nt s .
3.
Releas e t he LH cabl e s ecuring cli p. All ow t he gears hift lever t o come t o rest in t he
neutral pos it ion. Secure t he cabl e s elect or clip, wi thout dis turbing
t he gears hi ft s elect or l ever pos it ion. 4.
Inst all t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,
Removal and Ins tall ati on).
5.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - Gearshift Lever Knob
Removal and Inst all ati on
Removal
1.
2. W ARNING: The sel ect or lever knob wi ll berel eased s uddenl y, keep face cl ear during removal .2.
Installation
To i nst all , revers e t he removal procedure.1.

Publi s hed: 11-May-2011
Manual Transmission/Transaxle External Controls - Gearshift Cables
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er(DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
2.
Remove t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,Removal and Ins tall ati on).
3.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
4.
Remove t he ins trument panel, l ower trim panel s.5.
6.

Remove t he RH i ns t rument pack lower bracket .7.
8. NOTE: Neut ral mus t be s elected before t he cablesare rel eas ed t o all ow t he cabl es to be correctl y s et ont he ins tal l.
8.
9.