LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Transfer Case - Transfer Case Connecting Sleeve Seals
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
303-538Remover/Ins t al ler, Cranks haft Oi l Seal
307-594Inst all er, Seal
308-615Remover, Seals
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he power t rans fer unit .
Refer t o: Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M666-Speed Manual Transmis si on AW D (308-07B Transfer Cas e,Removal and Ins tall ati on).
2.

3.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 303-538 ,
308-615 ,
100-012 3.
Installation 1. CAUTION: Take ext ra care not t o damage the
s eal.
Speci al Tool (s ): 307-594 1.
Inst all t he power t rans fer unit .
Refer t o: Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M66 6-Speed Manual Transmis si on AW D (308-07B Transfer Cas e,
Removal and Ins tall ati on).
2.

Publi s hed: 11-May-2011
Transfer Case - Transfer Case Rear Seal
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
205-053Ret ai ner, Drive Flange
205-871Inst all er, Trans fer Cas e Rear Seal
308-615Remover, Seals
308-617Dept h Dri ll , Seal Remover
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er(DPF) (205-01 Driveshaft, Removal and Ins tal lati on).Refer t o: Dri ves haft - Vehicles W it h: Dies el Parti cul at e Fi lt er (DPF)(205-01 Dri ves haft , Removal and Inst all ati on).
2.

3. CAUTION: Make s ure that a new bol t is
i ns t alled.
• NOTE: Pos it ion clot h t o col lect fl uid s pil lage.
Speci al Tool (s ): 205-053 T orque:
48 Nm 3.
Speci al Tool (s ):
308-617 4.
5.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 308-615 ,
100-012 5.
Installation

Speci al Tool (s ):
205-871 1.
To i nst all , revers e t he removal procedure.
2.
Inst all t he dri ves haft .
Refer t o: Dri ves haft - Vehicles W it hout : Dies el Part icul ate Fi lt er (DPF) (205-01 Driveshaft, Removal and Ins tal lati on).
Refer t o: Dri ves haft - Vehicles W it h: Dies el Parti cul at e Fi lt er (DPF) (205-01 Dri ves haft , Removal and Inst all ati on).
3.
Check and top-up the t rans fer case fl uid l evel .
Refer t o: Transfer Case Fl uid Level Check (308-07B Transfer Case,
General Procedures).
4.

Publi s hed: 11-May-2011
Transfer Case - Transfer Case Seal LH
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
205-873/1Remover/Ins t al ler, Transfer Cas e Seal
205-873/2Prot ector, Trans fer Cas e Seal
205-873/3Punch/Screws , Transfer Cas e Seal
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he power t rans fer unit .
Refer t o: Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M666-Speed Manual Transmis si on AW D (308-07B Transfer Cas e,Removal and Ins tall ati on).
2.

3.
CAUTIONS: Take extra care not t o damage t he s eal .
Ins pect t he seal , replace if damaged
3. 4.
CAUTIONS: Make s ure that t he area around the component i s
clean and free of foreign materi al. Take extra care not t o damage t he mati ng faces .
Speci al Tool (s ): 205-873/1 ,
205-873/3 4.
5.

Speci al Tool (s ):
100-012 6.
Installation 1. CAUTION: A soft faced hammer s houl d be us ed
t o avoi d damaging t he s peci al t ool and creat ing debris .
Speci al Tool (s ): 205-873/2 1.
To i nst all , revers e t he removal procedure.
2.
Inst all t he power t rans fer unit .
Refer t o: Power Trans fer Uni t - TD4 2.2L Di esel , Vehi cl es W i th: M66 6-Speed Manual Transmis si on AW D (308-07B Transfer Cas e,
Removal and Ins tall ati on).
3.
Check and top-up the t rans fer case fl uid l evel .
4.

Publi s hed: 11-May-2011
Transfer Case - Transfer Case Seal RH
Removal and Inst all ati on
Special T ool(s)
100-012Sl ide Hammer
205-872Inst all er, Trans fer Cas e Seal
308-615Remover, Seals
308-617Dept h Dri ll , Seal Remover
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he RH front halfshaft seal.
Refer t o: Halfs haft Seal RH (308-03 Manual Trans mi s si on/Trans axl e,Removal and Ins tall ati on).
2.

3.
T orque:
25 Nm 4.
T orque:
65 Nm 5.