LAND ROVER FRELANDER 2 2006 Repair Manual

pad cli p mus t be fit ted i n t he upper pos it ion. Fai lure to foll ow t his
i ns t ructi on may resul t in damage t o t he vehi cl e.
Inst all t he brake pad cli ps .
Inst all t he brake pads.
7.
Secure t he brake caliper.
T orque: 35 Nm 8.
Repeat t he above procedure for t he other s ide.
9.
Inst all t he wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
10.
Depres s t he brake pedal s everal ti mes , check the fl ui d l evel in the
brake flui d res ervoir and t op-up wi th brake fl uid i f neces s ary.
11.

Publi s hed: 11-May-2011
Rear Disc Brake - Brake Disc
Removal and Inst all ati on
Removal
• NOTE: If the parki ng brake s hoes or t he brake di scs have been removed for access to ot her components t hen DO NOTcarry out t he bedding i n procedure.
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel s and t ires .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3. CAUTION: Make s ure that no load i s placed ont he brake hos e.
Tie the brake cal iper and anchor asi de.
3.
Releas e t he park brake s hoe adjus t ment .4.
5.

Repeat t he above procedure for t he other s ide.
6.
Installation
1. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Inst all t he brake dis c.
T orque: 35 Nm 1.
2. CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al . Make s ure that t he brake hos e is not t wis t ed and is correctl y
l ocated.
Secure t he brake caliper and anchor plat e t o t he wheel knuckl e.
T orque: 110 Nm 2.
Repeat t he above procedure for t he other s ide.
3.
Adjus t t he parking brake.
Refer t o: Parking Brake Cabl e Adjus tment (206-05 Parking Brake and
Actuat ion, General Procedures ).
4.
Inst all t he wheel s and t ires .
5.
If neces sary, carry out t he parking brake s hoe bedding-i n procedure.
Refer t o: Parking Brake Shoes Bedding-In (206-05 Parking Brake and
Actuat ion, General Procedures ).
6.

Publi s hed: 11-May-2011
Rear Disc Brake - Brake Caliper
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3. CAUTION: Make s ure that new bolt s arei ns t alled.
• NOTE: Us e an addit ional wrench t o prevent thecomponent from rot at ing.
3.
4.
5. CAUTION: Make s ure that new bolt s arei ns t alled.
• NOTE: Us e an addit ional wrench t o prevent thecomponent from rot at ing.
5.

6. CAUTION: Make s ure that all openi ngs are
s ealed. Use new blanking caps.
6.
Remove t he brake caliper housi ng.
7.
Installation
1. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled.
Clean t he brake cali per hous ing and anchor pl at e us ing brake
cleaning fluid.
1.
Inst all t he brake caliper.
2.
Connect t he brake t ube to the brake cal iper.
T orque: 30 Nm 3.
Inst all t he brake caliper upper bolt .
T orque: 30 Nm 4.
Inst all t he two cl ips . Inst all t he brake pads.5.
6. CAUTION: Make s ure that the brake hose is not t wis ted and
i s correctl y located.
Inst all t he brake caliper lower bolt .
T orque: 30 Nm 6.
Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
7.
Bleed t he brake s ys tem.
Refer t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - General
Informat ion, General Procedures).
8.

Publi s hed: 11-May-2011
Rear Disc Brake - Brake Caliper Anchor Plate
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
3.
4.
5.
6. CAUTION: Do not all ow t he brake cali per t o hang on t he6.

brake hos e.
Tie the brake cal iper hous ing as i de. 7.
8.
Installation 1. W ARNING: Do not use compress ed air t o clean brake
component s. Dus t from fricti on mat erial s can be harmful i f inhaled.
Clean t he brake cali per hous ing and anchor pl at e us ing brake
cleaning fluid.
1.
Clean and l ubricat e the gui de pins .
2.
Inst all t he gui de pins .
3.
4. CAUTION: Make s ure that new bolt s are ins tal led.
Inst all t he brake caliper anchor plat e.
T orque: 110 Nm 4.
5. CAUTION: Make s ure that new bolt s are ins tal led.
Inst all t he brake caliper housi ng and ins tal l the t op bolt .
T orque: 35 Nm 5.
Inst all t he cl ips and brake pads .
6.
7. CAUTIONS:
7.

Make s ure that new bolt s are ins t al led.
Make s ure that t he brake hos e is not t wis t ed and is correctl y
l ocated.
Ali gn t he brake caliper t o t he anchor plate.
T orque: 30 Nm Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
8.

Publi s hed: 11-May-2011
Parking Brake and Actuation -
General SpecificationItemSpecification
MakeTRW
TypeDrum machi ned in centre of t he brake dis cOperat ionManual ly appli ed cable operated s ys tem.
Parking brake drum int ernal di ameter185 mm (7.28 in)
Mi ni mum brake li ning mat eri al t hicknes s1 mm (0.039 in)
Torque Specifications
DescriptionNmlb-ftLH/RH parking brake cable bol ts107
Parking brake act uator mounti ng bracket bol ts2518
Parking brake warni ng indicator s wit ch Torx s crew21

Publi s hed: 11-May-2011
Parking Brake and Actuation - Parking Brake
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Parki ng brake expander unit
2-Brake shoe retai ni ng cli p (2 off)
3-Parki ng brake outer cable s leeve4-Upper (t rai li ng) brake shoe