climate control LAND ROVER FRELANDER 2 2006 Workshop Manual

Publi s hed: 11-May-2011
Auxiliary Climate Control - Electric Booster Heater
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Heater as sembl y
2-Electric boos ter heater
OVERVIEW
Due t o t he s lower warm up t imes as s oci at ed wi th the di es el engi ne, an elect ric booster heat er may be fit ted t o i ncreas eheat er performance. The el ect ri c boos t er heater does t hi s by heati ng the ai r leaving t he heater as sembl y.
The electric boos ter heater compris es cerami c coat ed t hermis t or el ements and a microcontroll er. A reques t for el ect ri cboos t er heat er operat ion origi nat es in the Aut omati c Temperature Control (ATC) module. Thi s reques t is t rans mi tt ed to theCentral Junct ion Box (CJB) over t he medium speed Controll er Area Network (CAN) bus . The CJB int erpret s t hi s reques t andoutputs a Puls e W idth Modul ati on (PW M) s ignal t o t he electric boos ter heater mi crocont roll er. The durat ion of t he puls esprovided by t he CJB is proport ional t o t he amount of heat ing requi red.
The amount of heat ing reques ted by the ATC i s bas ed on:
Ambient air t emperat ureEngi ne Coolant Temperature (ECT)Heati ng request .

Publi s hed: 11-May-2011
Auxiliary Climate Control - Fuel Fired Booster Heater
Des cript ion and Operat ion
COMPONENT LOCATION - VEHICLES WITHOUT FFBH REMOTE CONTROL
ItemPart NumberDescription1-Automat ic Temperat ure Cont rol (ATC) modul e
2-Fuel Fi red Boos ter Heater (FFBH)
3-Auxili ary coolant pump4-Ambi ent ai r temperat ure s ens or
5-Auxili ary fuel pump
COMPONENT LOCATION - VEHICLES FROM 2009MY WITH FFBH REMOTE CONTROL

Publi s hed: 11-May-2011
Auxiliary Climate Control - Electric Booster Heater
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he s el ect or lever.
Refer t o: Sel ect or Lever As sembl y (307-05 Aut omat icTrans mi ss ion/Transaxle Ext ernal Cont rol s , Removal andInst all at ion).Refer t o: Gears hi ft Lever (308-06 Manual Trans mis s ion/Trans axleExternal Controls , Removal and Inst all at ion).
2.
Remove both fl oor consol e ext ensi ons.3.
4.
5.6.

Publi s hed: 11-May-2011
Auxiliary Climate Control - Fuel Fired Booster Heater
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove t he RH fender s plas h s hield.
Refer t o: Fender Spl ash Shi eld (501-02 Front End Body Panel s ,
Removal and Ins tall ati on).
4. T orque:
10 Nm 5.

Publi s hed: 11-May-2011
Auxiliary Climate Control - Fuel Fired Booster Heater Fuel Pump
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2. 3. W ARNING: Be prepared t o coll ect es capi ng fuel.
CAUTION: Make s ure that all openings are sealed.
Us e new bl anki ng caps .
3. T orque:
10 Nm 4.
5.
NOTE: Do not dis ass embl e further if t he component
i s removed for acces s onl y.
5.
Installation

Publi s hed: 11-May-2011
Auxiliary Climate Control - Fuel Fired Booster Heater Coolant Pump
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
2.
Remove t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
3.
4. CAUTION: Be prepared to col lect escapingcool ant.
Clamp the hos es t o mi nimi ze coolant l os s .Di sconnect t he cool ant hos es from t he fuel firedboost er heat er coolant pump.
4.
Remove t he fuel fi red boos ter heater cool ant pump.5.
Installation
Inst all t he fuel fi red boos ter heater cool ant pump.1.
Connect t he cool ant hos es to the fuel fi red boost er heat er cool antpump.2.
Inst all t he s econdary bulkhead cent er panel.
Refer t o: Secondary Bulkhead Cent er Panel - TD4 2.2L Dies el(501-02 Front End Body Panel s, Removal and Ins tal lati on).
3.Connect t he batt ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
4.Check and top-up the coolant.5.

Publi s hed: 11-May-2011
Auxiliary Climate Control - Fuel Fired Booster Heater Glow Plug And Burner
Assembly
Removal and Inst all ati on
Removal
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Refer t o: Fuel Fired Boos t er Heat er (412-02B Auxil iary Cli mate
Control, Removal and Ins tall ati on).
3. T orque:
10 Nm 4.
5.

Publ is hed: 11-May-2011
Front End Sheet Metal Repairs - Fender Apron Upper Panel
Removal and Installation
Removal
• NOTE: The fender apron upper panel is s erviced as a s eparat e weld-on panel.
• NOTE: The service panel is not fully welded.
• NOTE: There is an NVH element attached inside this panel, it is not serviced on the new panel. Therefore, if damaged, a
new element will be required.
1. The fender apron upper panel is replaced in conjunct ion wit h:
Front bumper cover
Hood
Hood lat ch panel
Both front fenders
2. Fo r a d d i t i o na l i nf o rma t i o n re l a t i ng t o t hi s re p a i r p ro ce d ure
please see the following:
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Body and Frame
(501-26
Body Repairs - Vehicle Specific Information and Tolerance
Checks, Description and Operation) /
St a nd a rd W o rks ho p P ra ct i ce s
(100-00 Ge ne ra l I nf o rma t i o n,
Description and Operation).
3. Remove t he hood l at ch panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : H o o d L a t ch P a ne l (501-27,
Removal and Installation).
4. Remove the hood.
5. Remove the plenum chamber panel.
Fo r a d d i t i o na l i nf o rma t i o n, re f e r t o : Plenum Chamber
(412-01
Climate Control, Removal and Installation).
6. LH Side: Remove the air intake pipe.
7. RH Side: Release and lay aside the wiring harness.
8. Remove t he hood hi nge, 2 x 13mm headed bol t s .
9. Mill out the spot welds.

Contents
4
L
Climate control
AIR VENTS ................................................... 101
MANUAL CLIMATE CONTROL ...................... 102
AUTOMATIC CLIMATE CONTROL ................. 103
HEATED WINDOWS AND MIRRORS ............ 104
AUXILIARY HEATER ..................................... 104
ELECTRIC SUNROOF .................................... 105
Convenience features
SUN VISORS ................................................ 107
CLOCK .......................................................... 107
CIGAR LIGHTER ........................................... 109
ASHTRAY ..................................................... 109
AUXILIARY POWER SOCKETS ..................... 110
CUP HOLDERS ............................................. 111
STORAGE COMPARTMENTS ........................ 112
Starting the engine
GENERAL INFORMATION ............................. 113
STARTING A PETROL ENGINE ..................... 114
STARTING A DIESEL ENGINE ....................... 115
DIESEL PARTICULATE FILTER (DPF) ........... 116
Transmission
MANUAL TRANSMISSION ............................ 118
AUTOMATIC TRANSMISSION ...................... 118
TECHNICAL SPECIFICATIONS ...................... 122
Brakes
PRINCIPLE OF OPERATION .......................... 123
HINTS ON DRIVING WITH ABS .................... 123
PARKING BRAKE .......................................... 124
Parking aid
PRINCIPLE OF OPERATION .......................... 126
USING THE PARKING AID ............................ 127
Driving hints
GENERAL DRIVING POINTS ......................... 128
REDUCED ENGINE PERFORMANCE ............. 128
RUNNING-IN ................................................ 128
ECONOMICAL DRIVING ................................ 129
Cruise control
PRINCIPLE OF OPERATION .......................... 130
USING CRUISE CONTROL ............................ 130
Terrain response
PRINCIPLE OF OPERATION .......................... 132
USING TERRAIN RESPONSE ........................ 132
Hill descent control (HDC)
PRINCIPLE OF OPERATION .......................... 136
USING HDC ................................................... 137
Traction control
USING TRACTION CONTROL ........................ 139
Stability control
PRINCIPLE OF OPERATION .......................... 140
USING STABILITY CONTROL ........................ 141
Fuel and refuelling
SAFETY PRECAUTIONS................................. 142
FUEL QUALITY .............................................. 142
RUNNING OUT OF FUEL................................ 144
FUEL CUT-OFF............................................... 144
FUEL FILLER FLAP ........................................ 144
REFUELLING ................................................. 145
TECHNICAL SPECIFICATIONS ....................... 146
Load carrying
GENERAL INFORMATION.............................. 147
LUGGAGE ANCHOR POINTS ......................... 148
LUGGAGE COVERS ....................................... 149
Towing
TOWING A TRAILER...................................... 150
LEVELLING.................................................... 151
ESSENTIAL TOWING CHECKS ...................... 151
RECOMMENDED TOWING WEIGHTS ............ 152
TOW BAR ...................................................... 153
Vehicle care
CLEANING THE ALLOY WHEELS................... 154
CLEANING THE EXTERIOR ............................ 154
CLEANING THE INTERIOR ............................ 155
REPAIRING MINOR PAINT DAMAGE ............ 156
Maintenance
GENERAL INFORMATION.............................. 157
OPENING AND CLOSING THE BONNET......... 160
ENGINE COMPARTMENT OVERVIEW ........... 161
ENGINE OIL CHECK....................................... 162

15
Quick start
R
The air distribution and blower controls can be
operated to override the automatic settings.
This will extinguish the appropriate LED in the
AUTO control.
Temperature selection (Automatic system)
Rotate the control 1 to adjust the temperature
for the respective side of the passenger
compartment.
Blower speed (Automatic systems)
Rotate the blower control 2 to adjust airflow
through the vents. LEDs will illuminate to
indicate which of the ei ght possible speeds is
currently selected.
Air distribution contro l (Automatic systems)
Press to select the desi red distribution setting.
An LED will illumina te in the switch.
Front screen and side window vents
Face level vents
Foot level vents
More than one setting can be
selected to achieve the desired
distribution. Off (Automat
ic systems)
Press to switch the system off. An
LED will illuminate in the switch to
show this condition.
Press again to return the system to its previous
operating mode. The system will also be
reactivated by using the AUTO, blower speed,
air distribution or defrost controls.
Defrost mode (Automatic systems) Press to remove frost or heavy
misting from the front screen. The
system will automatically adjust the
blower output for maximum clearing, in
addition the front and rear screen heaters will
be activated.
Press again to switch off defrost mode. The
screen heaters will remain on.
Heated screens Press to operate. An LED in the
switch will illuminate whilst
operating.
The heaters will automatically
switch off after a preset interval.
Air recirculation Press once to activate air
recirculation. An LED will illuminate
in the switch. Press again to return
to fresh air intake.
Economy mode Press to put the system into
economy mode. An LED will
illuminate in the switch to show this
condition.
In economy mode air conditioning is switched
off. This reduces the load on the engine,
thereby improving fuel consumption.
Recommended mode
Select AUTO as the normal operating mode.
This will help prevent window misting and
odours from the climate control system.
Operating note
On the automatic system, it is not possible to
achieve a temperature differential of more
than 4°C (7°F) betwee n the left and right.