engine MAZDA MODEL SPEED MX-5 MIATA 2005 Workshop Manual

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8Maintenance and Care
How to keep your Mazda in top condition.
Introduction .................................................................................. 8-2Introduction ............................................................................... 8-2
Scheduled Maintenance ................................................................ 8-3 Scheduled Maintenance (North America) ................................. 8-3
Scheduled Maintenance (Except North America) ..................... 8-8
Owner Maintenance ................................................................... 8-12 Owner Maintenance Schedule ................................................ 8-12
Owner Maintenance Precautions ............................................. 8-13
Engine Compartment Overview .............................................. 8-14
Engine Oil ............................................................................... 8-15
Engine Coolant ....................................................................... 8-18
Brake Fluid ............................................................................. 8-20
Clutch Fluid ............................................................................ 8-21
Power Steering Fluid ............................................................... 8-22
Automatic Transmission Fluid (ATF) ..................................... 8-23
Washer Fluid ........................................................................... 8-25
Body Lubrication .................................................................... 8-26
Air Filter .................................................................................. 8-26
Wiper Blades ........................................................................... 8-27
Battery ..................................................................................... 8-29
Tires ........................................................................................ 8-30
Light Bulbs ............................................................................. 8-34
Fuses ....................................................................................... 8-38
Appearance Care ........................................................................ 8-42 How to Minimize Environmental Paint Damage .................... 8-42
Exterior Care ........................................................................... 8-44
Interior Care ............................................................................ 8-48
8-1
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qSchedule 1
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
×1000 km 12 24 36 48 60 72 84 96
×1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine valve clearance I
Engine timing belt Replace every 96,000 km (60,000 miles)
Drive belt (tension) I I
Engine oil MX-5/Miata R R R R R R R R
MAZDASPEED MX-5 Replace every 8,000 km (5,000 miles) or 5 months
Engine oil filter MX-5/Miata R R R R R R R R
MAZDASPEED MX-5 Replace every 8,000 km (5,000 miles) or 5 months
COOLING SYSTEM
Cooling system I I
Engine coolant Replace at first 96,000 km (60,000 miles) or 48 months;
after that, every 24 months
FUEL SYSTEM
Idle speed I I
Air filter C C R C
Fuel lines and hoses
*II
Hoses and tubes for emission*I
IGNITION SYSTEM
Spark plugs MX-5/Miata R R
MAZDASPEED MX-5 Replace every 160,000 km (100,000 miles)
8-4
Maintenance and Care
Scheduled Maintenance
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qSchedule 2
Maintenance Interval Number of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
×1000 km 8 16 24 32 40 48 56 64 72 80 88 96
×1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance I
Engine timing belt Replace every 96,000 km (60,000 miles)
Drive belts (tension) I I
Engine oil
(Except Puerto Rico) MX-5/Miata R R R R R R R
RRRRR
MAZDAS-
PEED MX-5 Replace every 5,000 km (3,000 miles) or 3 months
Engine oil (Puerto Rico) Replace every 5,000 km (3,000 miles) or 3 months
Engine oil filter MX-5/Miata R R R R R R R
RRRRR
MAZDAS-
PEED MX-5 Replace every 5,000 km (3,000 miles) or 3 months
COOLING SYSTEM
Cooling system I I
Engine coolant Replace at first 96,000 km (60,000 miles) or
48 months ; after that, every 24 months
Engine coolant level I I I I I I IIIIII
FUEL SYSTEM
Idle speed II
Air filter CC R C
Fuel lines and hoses
*II
Hoses and tubes for emission*I
IGNITION SYSTEM
Spark plugs MX-5/Miata R R
MAZDAS-
PEED MX-5
Replace every 160,000 km (100,000 miles)
ELECTRICAL SYSTEM
Function of all lights I I I I I I I IIIII
8-6
Maintenance and Care
Scheduled Maintenance
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Scheduled Maintenance (Except North America)
NOTE
lAfter the prescribed period, continue to follow the described maintenance at the
recommended intervals.
lAs the result of visual examination or functional measurement of a system's operation
(performance), correct, clean, or replace as required. (Inspect, and if necessary replace
the air filter)
Emission control and related systems
The ignition and fuel systems are highly important to the emission control system and to
efficient engine operation. Don't tamper with them.
All inspections and adjustments must be made by an Authorized Mazda Dealer.
8-8
Maintenance and Care
Scheduled Maintenance
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qSchedule
Maintenance
Interval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
ENGINE
Engine valve clearance Inspect every 100,000 km (62,500 miles) or 60 months
Drive belts
*1IIIIIIIIIIIIIIII
Engine timing belt*2Replace every 100,000 km (62,500 miles)
Engine oil*3RRRRRRRRRRRRRRRR
Engine oil filter*3RRRRRRRRRRRRRRRR
COOLING SYSTEM
Cooling system I I I I I I I I
Engine coolant except Australia
and New Zealand
Replace every 24 months
Australia and New
Zealand Replace at first 80,000 km (50,000 miles) or 48 months ; after that, every 24
months
FUEL SYSTEM
Idle speed I I I I I I I I
Air filter
*4
except Australia
and New Zealand CCRCCRCC
Australia and New
Zealand CRCRC
Fuel filter except Australia
and New Zealand
RRRR
Australia and New
Zealand RRR
Fuel lines and hoses I I I I I I I I
IGNITION SYSTEM
Spark plugs Replace every 40,000 km (25,000 miles)
EMISSION CONTROL SYSTEM
Evaporative system I I I I I I I I
ELECTRICAL SYSTEM
All electrical system
*5IIIIIIII
Maintenance and Care
Scheduled Maintenance
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MaintenanceInterval Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96
×1000 km 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160
×1000 miles
6.25 12.5 18.752531.25 37.5 43.755056.25 62.5 68.757581.25 87.5 93.75100
Exhaust system and heat shields Inspect every 80,000 km (50,000 miles)
Tire (including spare tire)
(with inflation pressure adjustment) IIIIIIII
Chart symbols
I:
Inspect: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
C: Clean
T: Tighten
Remarks
*1 Also inspect and adjust the power steering and air conditioner drive belts, if installed.
*2 Replacement of the timing belt is required at every 100,000 km {62,500 miles}. Failure to replace the timing
belt may result in damage to the engine.
*3 If the vehicle is operated under any of the following conditions, change the engine oil and oil filter more often than recommended intervals.
a) Driving in dusty conditions.
b) Extended periods of idling or low speed operation.
c) Driving for long period in cold temperatures or driving regularly at short distance only.
*4 If the vehicle is operated in very dusty or sandy areas, inspect and if necessary, clean or replace the air filter more often than the recommended intervals.
*5 This is a full function check of electrical systems such as lights, wiper and washer systems (including wiper blades), and power windows.
*6 If the brakes are used extensively (for example, continuous hard driving or mountain driving) or if the vehicle is operated in extremely humid climates, change the brake fluid annually.
Maintenance and Care
Scheduled Maintenance
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Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle inspections at the
indicated intervals to ensure safe and dependable operation.
Bring any problem to the attention of an Authorized Mazda Dealer or qualified service
technician as soon as possible.
qWhen Refueling
lBrake and clutch fluid level (page 8-20)
lEngine coolant level (page 8-18)
lEngine oil level (page 8-16)
lWasher fluid level (page 8-25)
qAt Least Monthly
Tire inflation pressures (page 8-31)
qAt Least Twice a Year (For Example, Every Spring and Fall)
lAutomatic transmission fluid level (page 8-23)
lPower steering fluid level (page 8-22)
You can do the following scheduled maintenance items if you have some mechanical
ability and a few basic tools and if you closely follow the directions in this manual.
lAir filter (page 8-26)
lEngine coolant (page 8-18)
lEngine oil (page 8-16)
8-12
Maintenance and Care
Owner Maintenance
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Owner Maintenance Precautions
Improper or incomplete service may result in problems. This section gives instructions only
for items that are easy to perform.
As explained in the Introduction (page 8-2), several procedures can be done only by a
qualified service technician with special tools.
Improper owner maintenance during the warranty period may affect warranty coverage.
For details, read the separate Mazda Warranty statement provided with the vehicle. If
you're unsure about any servicing or maintenance procedure, have it done by an
Authorized Mazda Dealer.
There are strict environmental laws regarding the disposal of waste oil and fluids. Please
dispose of your waste properly and with due regard to the environment.
We recommend that you entrust the oil and fluid changes of your vehicle to an Authorized
Mazda Dealer.
WARNING
Maintenance Procedures:
Performing maintenance work on a vehicle is dangerous if not done properly. You can
be seriously injured while performing some maintenance procedures. If you lack
sufficient knowledge and experience or the proper tools and equipment to do the work,
have it done by a qualified technician.
Running the Engine:
Working under the hood with the engine running is dangerous. It becomes even more
dangerous when you wear jewelry or loose clothing.
Either can become entangled in moving parts and result in injury.
Therefore, if you must run the engine while working under the hood, make certain
that you remove all jewelry (especially rings, bracelets, watches, and necklaces) and
all neckties, scarves, and similar loose clothing before getting near the engine or
cooling fan which may turn on unexpectedly.
Electrical Fan and Engine Inspection:
Inspecting the engine with the ignition switch in the ON position is dangerous. The
cooling fan could come on unexpectedly even when the engine isn't running. You
could be seriously injured by the fan. Turn the ignition switch off and remove the key
from the ignition switch when you inspect the engine.
Maintenance and Care
Owner Maintenance
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Engine Compartment Overview
Fuse blockEngine oil-filler cap Cooling system cap Power steering fluid filler cap/dipstick Air filterClutch fluid reservoir
(Only for manual
transmission model)
Automatic transmission fluid-level dipstick
(Only for automatic transmission model)
Engine oil dipstickBrake fluid reservoir
Washer fluid reservoir
(TypeA)
Engine coolant
reservoir Washer fluid reservoir (TypeB)
The battery is in the trunk
8-14
Maintenance and Care
Owner Maintenance
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Engine Oil
qRecommended Oil
Use SAE 5W-20 engine oil.
Oil container labels provide important
information.
A chief contribution this type of oil makes
to fuel economy is reducing the amount of
fuel necessary to overcome engine
friction.
U.S.A. and CANADA
(ILSAC)
Only use oils “Certified For Gasoline
Engines ”by the American Petroleum
Institute (API). An oil with this trademark
symbol conforms to the current engine
and emission system protection standards
and fuel economy requirements of the
International Lubricant Standardization
and Approval Committee (ILSAC),
comprised of U.S. and Japanese
automobile manufacturers.
5W-20
120
100
80
60
40
20
0
–20
5040
30
20
10
0
–10
–20
–30
Except U.S.A. and CANADA
(ILSAC)
Maintenance and Care
Owner Maintenance
8-15
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