MERCEDES-BENZ ML430 1997 Complete Repair Manual

264
Exterior lamps
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Parking, standing, side marker and turn signal lamp
115 6 N A ( 3 2 / 4 c p b u l b )
Open hood.
Twist bulb socket (4) counterclockwise and pull out.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb socket. Bulbs for auxiliary fog lamp
(optional)
H3 U (55 W)
Open hood.
Remove cover (9). Unhook clamping ring and remove
bulb. Pull off electrical connector.
Insert new bulb in socket (seating properly in cutouts of
bulb socket), and mount clamping ring. Reinstall and
push electrical connector on securely.
Reinstall cover (9).

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Exterior lamps
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Taillamp assemblies
1 Stop lamp (1073 [32 cp bulb])
2 Backup lamp (1073 [32 cp bulb])
3 Turn signal lamp (P Y 21 W bulb)
4 Tail, parking, standing and side marker lamp,
driver’s side rear fog lamp (P 21 / 4 W bulb) Open liftgate.
Remove nuts (1).
Remove taillamp.
P82.10-2342-26
P82.10-2343-26

266
Exterior lamps
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Pull off electrical connector (2).
Squeeze tabs (3) together and remove bulb holder.
Push bulb into socket, turn counterclockwise and
remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall bulb holder.
Reinstall electrical connector (2).
Reinstall taillamp. Turn signal lamp, side
(168 [3 cp bulb])
Carefully slide lamp slightly towards rear (arrow), lift
away its front end first, then remove lamp from panel.
Twist bulb socket counterclockwise and pull out. Pull
bulb out of socket.
Insert new bulb in socket. Reinstall bulb socket.
To reinstall lamp, set rear end of lamp into panel and let
front end snap into place.

267
Exterior lamps
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License plate lamps
(C 5 W [tubular] bulb)
Remove both securing screws, remove lamp and take
out bulb. High mounted stop lamp
(1073 [32 cp bulb])
To replace bulb, squeeze both sides (1, arrows) of cover,
fold forward and remove.
Press tab (2, arrow) on reflector and remove reflector.
Press bulb down, turn counterclockwise and remove.
Insert new bulb in socket, push in and twist clockwise.
Reinstall reflector.
Position tabs of cover in slots (3, arrows) and reinstall
cover until properly seated.
P82.10-2347-26
P82.10-2346-26

268
Exterior lamps
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Adjusting headlamp aim
Correct headlamp adjustment is extremely important.
To check and readjust a headlamp, follow steps 1
through 7.
Please note:
• High beam adjustments simultaneously aim the low
beam.
• Vehicle should have a normal trunk load. 1. Park vehicle on level surface approximately 6 inches
(152 mm) from a vertical test screen or wall. The
centerline of the vehicle must be at a 90 ° angle to
the test screen.
2. (High beams on):
Using a carpenter’s level, align and mark a vertical
centerline (1) on the test screen for each headlamp
lens at a distance of 25
3/4inches (654 mm) from
the vertical centerline. As a check, the distance
between centerlines should be 51
1/2inches
(1308 mm). The star emblem on the hood may be
used to determine the vehicle centerline. If the
distance does not check, have the system verified at
an authorized Mercedes-Benz Light Truck Center.
3. Move vehicle on the level surface 25 feet (7.6 m) straight back from the wall.
4. Open hood.
V H
low beam

269
Exterior lamps
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5. (High beams on):
Simultaneously turn adjusting screws (1 and 2 on
page 261 or 262) counterclockwise to adjust
headlamp downward, clockwise upward) equally
until bubble in the level (7 on page 261) is centered
on the “0” mark.
Graduations:
screw 1: 0.50 ° pitch,
screw 2: 0.67 ° pitch.
6. Horizontal headlamp aim (High beams on): Turn adjusting screw (2) (left headlamp:
counterclockwise to adjust to the left, clockwise to
the right [right headlamp in opposite direction])
until the headlamp (high beam pattern) is centered
about the vertical centerline (1) as shown.
The left and right headlamps must be adjusted
individually. 7. For proper aim, the indicator (8 on page 261) should
align with the “0” mark after horizontal adjustment.
Graduations: 0.33 ° pitch.
Note:
If it is not possible to obtain a proper headlamp
adjustment, have the system checked at your authorized
Mercedes-Benz Light Truck Center.

270
Remote control
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Remote control battery replacement
Changing batteries
Unfold master key from holder by pressing key release
button. Pull off battery cover (1).
Change batteries, inserting new ones with (+) side
facing up.
Press battery cover onto housing until locked in place. Notes:
To assure proper operation of the remote control, push
each button. Repeat battery installation, if remote
control does not function correctly.
If the remote control does not function correctly after
repeating battery installation, the system may have to be
resynchronized, see below.

271
Remote control
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Synchronizing remote control
If the remote control does not function correctly and the
batteries are in order, the system may have to be
resynchronized.
Turn key in steering lock to position 2, then to
position 0 and remove.
Within 10 seconds, push and hold button ‹ while
pushing button Πfive times.
Release the button, and press ‹, Œ orŠ once.
Check all functions. The remote control should once
again be operational.
Note:
If it is not possible to resynchronize the remote control,
have the system checked at your authorized Mercedes-
Benz Light Truck Center. Important!
Batteries contain materials that can harm the
environment if disposed of improperly. Recycling of
batteries is the preferred method of disposal. For
disposal, please follow manufacturer’s recommendation
on battery package.
Replacement Battery:
Lithium, type CR 2025 or equivalent.

272
Emergency operation of sliding/pop-up roof
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Emergency operation of sliding/pop-up roof
The sliding / pop-up roof can be opened or closed
manually should an electrical malfunction occur.
The sliding / pop-up roof drive is located behind the
cover between the front interior lamps.
1. Open cover by using a f lat blade screw driver at top edge.
2. Obtain crank (supplied with vehicle) and insert in hexagon drive hole, located at rear end of the open
cover. Note:
Push crank upward while turning it, to disengage the
electric motor.
To slide the roof closed or to raise the roof at the rear:
turn crank clockwise.
To slide the roof open or to lower the roof at the rear:
turn crank counterclockwise.
Important!
After manually operating the sliding / pop-up roof, a
timing synchronization is needed for future electrical
operation of the roof. To do so, remove fuse for sliding/
pop-up roof operation, located in fuse box, for one
second and reinstall. Now push and hold switch until
the sliding / pop-up roof is fully raised. Continue to hold
switch for another second.
R ESETM O
DEM OD
E

273
Emergency operation of Skyview Top
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Emergency operation of Skyview Top
The Skyview Top can be opened or closed manually
should an electrical malfunction occur.
The drive for the Skyview Top is located behind a
cover (1) in the rear compartment headliner.
Remove cover to gain access to the drive motors.
Obtain crank (3) (located at left side motor).
Remove plug (2) from holder, located next to the motors,
and insert into left side drive motor to declutch the
motor. Insert crank (3) into right side motor.
Note:
Push crank upward while turning it, to disengage the
electric motor.
To close the Skyview Top: turn crank clockwise.
To open the Skyview Top: turn crank counterclockwise.