warning MITSUBISHI 3000GT 1991 Manual PDF

SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-45
TEST 11REPAIR REQUIRED FOR “43. SRS LMP TRBL 1” FAULT
(SRS warning light does not extinguish)
IGNITION SWITCH(IG1)
COMBINATION METER(SRS WARNING LIGHT)1.4w x 2
r _________ - ____..__-----SRS DIAGNOSIS UN11I" n
/ 1 -1 "fT%~~ION CIRCUIT/
SELF-DIAGNOISISCHECK CONNECTOR(TFEOSRTOF.h~ll-USE=Kx35-Ax-RIY)I-I
SRS diagno&unit13R0704
View ATo front impact sensor (L.H.)
\To front impact sensor (R.H.1
To’clock spring\19FOllO
To body wiring harness (14-pin)
< lever
I 7’1,~,JLockspring (<c--
lonnector notch-
2
(1) Turn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
netted .(2) Remove the rear console assembly. (Refer to GROUP 52A
Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.(4) Disconnect the red
16pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
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52B-46 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting
(5) Reconnect negative terminal of battery, and turn the
ignition key to the “ON” position.
(6) Check according to the flow chart below.
- NoDoes the SRS warning light remainilluminated when the red 14-pinconnector of the SDU is disconnected?
) Malfunction of the SDU) (I) Turn the ignition key
to the “LOCK” po-sition, disconnect
Yesthe negative batterycable and tape the
terminal.
(2) After waiting at least30 seconds, replace
the SDU. (Refer to
P.52B-59.)
A--NOTE
- IMPORTANT(I) Turn the ignition key
to the “LOCK” po-
sition, disconnect
the negative battery
cable and tape the
terminal.
(2) After waiting at least30 seconds, repair orreplace the body wir-ing harness. (Referto P.52B-14.)
I
dl
i i
(1) After repairing the SW, reconnect the battery cable, erase the diagnosis code memory from theMulti-use Tester and check the SRS warning light operation to verify the system functions
properly. (Refer to TEST 1.)
(2) SDU
= SRS Diagnosis Unit
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting 52B-47
TEST 12REPAIR REQUIRED FOR “43. SRS LMP TRBL 1” FAULT(SRS warning light does not illuminate)
M'LTI-PUROSE
1
COMEIINATION METER(SRS WARNING LIGHT)1.4w x 205
SRS DIAGNOSIS UNI'
piw&pg ‘---pm
‘=lam-Ax-9150,-Y
SRS diagnosis unit
13R0704
View ATo front impact sensor
(L.H.)
\ ITo front impact sensor (R.H.)
T
Odlock spring
I19FOH0
To body wiring harness (14-pin)
(1)
IikPl s-a7 Lock leverTurn the ignition key to the “LOCK” position, disconnect
the negative battery cable and tape the terminal.
Caution
Wait at least 30 seconds after disconnecting the battery
cable before doing any further work. The SRS system is
designed to retain enough voltage to deploy the air bagfor a short time even after the battery has been
disconnected, so serious injury may result from unin-
tended air bag deployment if work is done on the SRSsystem immediately after the battery cable is discon-
nected.
(2) Remove the rear console assemblv. (Refer to GROUP 52A
- Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
Caution
A double-lock mechanism is employed for the connec-
tor of the SRS diagnosis unit, so care must be taken notto damage it by using excessive force or by not
disconnecting it correctly.
-(4) Disconnect the red 14-pin connector from the SRS diagno-
sis unit while pressing down the lock of the connector.
(Refer to
P.52B-9.)
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52B-48 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Troubleshooting
MB991 349
SRS Check Harness
14-pin SDUconnector(red)
View ASRS Check Harness connector @
SRS
warning lightGround(5) Connect the now disconnected red harness-side SDU
connector
(14-pin) to the connector @ of the SRS Check
Harness.(6) Check according to the flow chart below, using the digital
’multi-meter.drI No
IIs there continuity between the No. 19or No. 20 terminal of SRS Check!--Ground circuit open
Harness connector
@ and ground?Yes
Reconnect negative terminal of
(()
No. 19 or 20 terminal (ground) and the
the SIX Check Harness connector @?Yes
)/ Malfunction of the SDU-1
(1) Turn the ignition key
to the “LOCK” po-
sition, disconnect
the negative battery
cable and tape the
terminal.
(2) After waiting at least30 seconds, replace
the bulbs, repair or
replace the body wir-
ing harness.(Refer toP.52B-14.)
(I ) Turn the ignition key
to the “LOCK” po-
sition, disconnect
the negative battery
cable and tape the
terminal.
(2) After waiting at least30 seconds, replace
the SDU. (Refer to
P.52B-59.)NOTE
- IMPORTANT
(1) After repairing the SRS, reconnect the battery cable, erase the diagnosis code memory from theMulti-use Tester and check the SRS warning light operation to verify the system functions
properly. (Refer to TEST 1.)
d(2) SDU
= SRS Diagnosis Unit
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Z~-%Z%&Z% 528-49Manufacture
date
IVEHICLE TYPE: PASSENGER CAR
MU9001/
OOFOOOlSRS
warnmq light- -SDU’
t>19FOlO:SRS MAINTENANCE AND
POST-COLLISION DIAGNOSIS
M52PCAAMAINTENANCE
The SRS must be inspected by an authorized dealer
10 years
after the car manufacture date shown on the certification label
located on left front door latch post.
Maintenance Items
1.“SRS” WARNING LIGHT CHECK
When the ignition key is turned to “ON” or engine started,
the “SRS” warning light will illuminate for about 7 seconds
and then turn off.
This means that the system is functioning properly.
2. SRS COMPONENTS VISUAL CHECK
(1) Turn the ignition key to the “LOCK” position, discon-
nect the negative battery cable and tape the terminal.
CautionWait at least 30 seconds after disconnecting the
battery cable before doing any further work. The
SRS system is designed to retain enough voltage todeploy the air bag for a short time even after the
battery has been disconnected, so serious injury
may result from unintended air bag deployment
if
work is done on the SRS system immediately afterthe battery cable is disconnected.
(2) Remove the rear console assembly. (Refer to GROUP
52A
- Floor Console.)
(3) Use a screwdriver to push in the lock spring of the lock
lever of the SRS diagnosis unit to unlock the lock lever.
CautionA double-lock mechanism is employed for the
connector of the SRS diagnosis unit, so care must
be taken not to damage it by using excessive forceor by not disconnecting it correctly.
(4) Disconnect the red
14-pin connector from the SRS
diagnosis unit while pressing down the lock of the
connector. (Refer to
P.52B-9.)
13R0721113R0722
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52B-58SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - Front Impact Sensors
SERVICE POINT OF INSTALLATION
PRE-INSTALLATION INSPECTION
(1) Before any front impact sensor is installed in the vehicle, it
must be visually inspected. If a dent, crack or other
LAdeformation, or rust, is detected, discard the sensor and
replace it with a new one that passes the visual inspection.
(2) Before any front impact sensor is installed in the vehicle,
the resistance between its terminals must be confirmed to
be within the standard value.
Standard value: 2,000
-t 400
Use the digital multi meter. If the resistance is not within
that standard value range, discard it and replace it with a
new one that has the standard value.
19FOO6i4.
INSTALLATI’ON OF FRONT IMPACT SENSOR
(1) Bend the wiring harness slightly (to the extent that
there is no slack), and clip securely by using the clip of
the front impact sensor.
(2) Install the front impact sensor so that there is close
adherence of the upper surface of the front impact
sensor and the installation surface of the upper frame
d’(lower).
Caution
The SRS may not activate properly if a front impact
sensor is not installed properly, which could result
Iin serious injury or death to the vehicle’s driver.
POST-INSTALLATION INSPECTIONReconnect the negative battery terminal. Turn the ignition
switch to “ON”. Does the
“SW” warning light illuminate for
about 7 seconds, turn OFF and then remain extinguished for at
least 45 seconds? If yes, SRS system is functioning properly. If
no, consult page 52B-17.
19FOO72
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS) -SRS Diagnosis Unit (SDU) 52B-611330721
13R072i
ht-----
SERVICE POINTS OF INSTALLATION
PRE-INSTALLATION INSPECTIONBefore SRS diagnosis unit is installed in the vehicle, it must be
visually inspected. If a dent, crack or other deformation is
detected, discard the SRS diagnosis unit and replace it with a
new one that passes the visual inspection.
6. INSTALLATION OF SRS DIAGNOSIS UNIT
With the projection part of the SRS diagnosis unit placed
against the bracket as shown in the figure, securely install
the SRS diagnosis unit.
CautionThe SRS may not activate properly if SRS diagnosis
unit is not installed properly, which could result in
serious injury or death to the vehicle’s driver.
5. CONNECTION OF THE SRS DIAGNOSIS UNIT AND
EACH HARNESS CONNECTORAfter connecting each harness connector securely and
correctly to the SRS diagnosis unit, be sure to press down
the lock lever of the SRS diagnosis unit.
POST INSTALLATION INSPECTION
Reconnect the negative battery terminal. Turn the ignition
switch to “ON”. Does the “SRS” warning light illuminate for
about 7 seconds, turn OFF and then remain extinguished for at
least 45 seconds? If yes, SRS system is functioning properly. If
no, consult page
52B-17.
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52B-68SUPPLEMENTAL RESTRAINT SYSTEM (SRS) - %%%$kgSRS warning
light
/------ r--l
I
19FOO722. INSTALLATION OF AIR BAG MODULE
(1) Arrange the wiring of the horn switch as shown in the
figure at the left, and hook up in place.
(2) Install the air bag module, taking care that no wiring is
vicaught by it.
POST-INSTALLATION INSPECTION(1) After installing the clock spring, the steering wheel, the
column covers and the air bag module, check steering
wheel for noise, binds or difficult operation.
(2) Reconnect the negative battery terminal. Turn the ignition
switch to “ON”. Does the “SRS” warning light illuminate
for about 7 seconds, turn OFF and then remain extin-
guished for at least 45 seconds? If yes, SRS system is
functioning properly. If no, consult page
52B-17.
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55-1
HEATER, AIR
CONDITIONER
AND VENTILATION
CONTENTSM55AA- -
HEATERS AND AIR CONDITIONING................3HEATER UNIT*........................................................................22
SPECIFICATIONS
....................................................................3REFRIGERANT LINE................................................................35General Specifications
........................................................3RESISTOR................................................................................20Lubricants
............................................................................4SAFETY PRECAUTIONS........................................................9Sealant and Adhesive............................................................4
Service Specifications3SERVICE ADJUSTMENT PROCEDURES............................10........................................................
SPECIAL TOOLS4Charging Procedures............................................................11
i
........................................................................Charging the Refrigerant....................................................12Compressor Drive Belt Adjustment....................................11
HEATERS AND MANUAL AIR CONDITIONER5Compressor Noise................................................................16
................................................16
AIR CONDITIONER SWITCH................................................21Handling Tubing andFittings
Idle-up Operation Check....................................................17
BELT LOCK CONTROLLER20Performance Test................................................................15....................................................
BLOWER ASSEMBLYPower Relay Check............................................................17............................................................23Refrigerant Leak Repair Procedure....................................15COMPRESSOR........................................................................
27TestProcedures....................................................................10
CONDENSER AND CONDENSER FAN MOTOR................33TROUBLESHOOTING............................................................5
ENGINE COOLANT TEMPERATURE SWITCH....................
39VENTILATORS (AIR INLET AND AIR OUTLET)................38
EVAPORATOR
........................................................................
25VENTILATORS (INSTRUMENT PANEL)*............................36
HEATER CONTROL ASSEMBLY*
........................................18CONTINUED ON NEXT PAGE
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
(1)A Supplemental Restraint System (SRS), which uses a driver-side air bag, has been installed in the 3000GT.(2)The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bagmodule, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents byan asterisk (*).
WARNING!(1)Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (fromrendering the
SRS inoperative).(2) Service or maintenance of any SRS component or SRS-related component must be performed only at anauthorized MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
-Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of theSRS or any SRS-related component.