wheel MITSUBISHI ECLIPSE 1991 Service Manual

-.REAR SUSPENSION <FWD>
- Rear Suspension Assembly
Press in
BearingChamfered side
12l.0247CROSS SECT. A-A
Wheel, bearing
nut
pindle(2) Press in the bushing into the trailing arm (from
ahechamfered side of the trailing arm).
(3) Be careful that the bushing hole is at the position’ indicatedin the figure and that the difference in bushing projection
distances does not exceed the following value.
: :
Ll -L2= 0 + 1.0 mm (0 * .04 in.)
LATERAL ROD BUSHING (BODY SIDE)(1) Drive out the lateral rod bushing as shown in the figure.
(2) Press in the bushing using the special tool so that the
amount of projection is equal at
the’, left and right. .
NOTEThe replacement of the lateral rod bushing at the axle
beam side is made by the same procedures described in
steps
(1) and (2) above.
SERVICE POINTS OF INSTALLATIONNI’IGDAU
7. INSTALLATION OF WHEEL BEARING NUTAfter tightening the wheel bearing nut, align with the
spindle’s indentation and crimp.
1. INSTALLATION OF REAR SPEED SENSOR <VEHICLESWITH
ABS>Refer to GROUP
5-Wheel Speed Sensor.

17-12REAR SUSPENSION <FWD> - Torsion Axle and Arm AssemblyTORSION AXLE AND ARM ASSEMBLY
REMOVAL AND INSTALLATIONNl’IPA-.
17-26
Nm12-19 ft.lbs.350-60 Nm2/I
/36-23 ft.lbs./
Nm1’200-260 Nm144-188 ft.lbs.
b1 lA0293
Post-installation Operationl Checking and Adjustment of Brake DiscDeflection
(Refer to GROUP
5-Service AdjustmentProcedures.)achecking and Adjustment of Rear Disc
Brake Dragging Torque
(Refer to GROUP
5-Service AdjustmentProcedures.)
80-100 Nm*58-72 ft.lbs.*
l Parking Brake Lever Stroke Adjustment
(Refer to GROUP 5 -Service AdjustmentProcedures.)
100-120 Nm*72-87 ft.lbs.*4@100-120 Nm*72-87 ft.lbs.*
Removal steps
+I) ++1. Rear speed sensor <Vehicles with ABS>2. Parking brake cable
12*0334
l *
3. Brake hose and tube bracket
4. Caliper assembly
5. Brake disc
6. Hub cap
e+ 7. Wheel bearing nut
8. Tongued washer
+I) *+ 9. Rear hub bearing unitIO. Dust shield
l 11. Lateral rod mounting bolt (axle beam side)
*I)12. Shock absorber lower mounting bolt
13. Trailing arm mounting bolt
14. Torsion axle and arm assembly
NOTE(I) Reverse the removal procedures to reinstall.(2) ~~ : Refer to “Service Points of Removal”.(3j W+ : Refer to “Service Points of Installation”.(4) m : Non-reusable parts
(51 *: Indicates parts which should be temporarily tight-
ened, and then fully tightened with the vehicle in
the unladen condition.

REAR SUSPENSION <FWD>- Torsion Axle and Arm Assemblv1 T-,l’JAxle beam
Inut
-
-Spindle
14AO419
SERVICE POINTS OF REMOVALNliP9AG
1.REMOVAL OF REAR SPEED SENSOR <VEHICLES W<)TH
ABS>Refer to GROUP
5-Wheel Speed Sensor.
4. REMOVAL OF CALIPER ASSEMBLYRemove the caliper assembly and suspend it with a piece
of wire.
9. REMOVAL OF REAR HUB BEARING UNIT
NOTERear hub bearing unit cannot be disassemble.
12. REMOVAL OF SHOCK ABSORBER LOWER MOUNTING
BOLT/lB. TRAILING ARM MOUNTING BOLT/ 14.
TORSION AXLE AND ARM ASSEMBLY
(1) Jack up the torsion axle and arm assembly in order to
raise it slightly.
Caution
1.Always insert a wooden block between the jack
receptacle and the axle beam and place the jackat the center of the axle beam.
2. Make sure that the jack does not contact the
lateral rod.(2) Remove the shock absorber’s mounting bolts and the
trailing arm mounting bolts.
(3)Lower the jack slowly, and then remove the torsion axleand arm assembly.
INSPECTIONN17PCAAa
l Check the trailing arm and axle beam for deformation or
damage.l Check the torsion bar for damage.
0Check the bushings for cracking, deterioration, or unusual
wear.
NOTEFor information concerning the replacement of the trailing
arm bushing, refer to
P.17-6.
SERVICE POINTS OF INSTALLATIONN17PDAI
11. INSTALLATION OF LATERAL ROD MOUNTING
BdLT
(AXLE BEAM SIDE)Install the lateral rod mounting bolt from the direction
shown in the illustration.
9. INSTALLATION OF REAR HUB BEARING UNITPress inner race further until inner race contacts with
spindle end.
7. INSTALLATION OF WHEEL BEARING NUTAfter tightening the wheel bearing nut, align with the
spindle’s indentation and crimp.
1. INSTALLATION OF REAR SPEED SENSOR <VEHICLESWITH
ABS>Refer to GROUP
5-Wheel Speed Sensor.

17-14REAR SUSPENSION <FWD> - Rear Axle HubREAR AXLE HUB
REMOVAL AND INSTALLATIONNl’IMA--1’9-14 Nm
50-60 Nm
Post-installation Operation
l checking and Adjustment of Brake DiscDeflection
(Refer to GROUP
5-Service AdjustmentProcedures.)l checking and Adjustment of Rear DiscBrake Dragging Torque
(Refer to GROUP
5-Service AdjustmentProcedures.)l Parking Brake Lever Stroke Adjustment(Refer to GROUP 5%Service AdjustmentProcedures.)
47m6 5
llA0359
Removal steps
+* l +1. Rear speed sensor <Vehicles with ABS>
‘2. Parking brake cable
4*3. Caliper assembly
4. Brake disc
5. Hubcap
l +6. Wheel bearing nut
7. Tongued washer
8. Rear hub assembly <Vehicles with
ABS>
4*9. Rear rotor <Vehicles with ABS>
+I) l + 10. Rear hub bearing unit
NOTE(I) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”.(3) I)+ : Refer to “Service Points of Installation”.(4) m : Non-reusable parts
SERVICE POINTS OF REMOVALNVMBAE
1.REMOVAL OF REAR SPEED SENSOR <VEHICLES WITH
ABS>
R6fer to GROUP 5-Wheel Speed Sensor.
3. REMOVAL OF CALIPER ASSEMBLY
Remove the caliper assembly and suspend
it with a piece
of wire.

c.
REAR SUSPENSION <FWD> - Rear Axle’ Hub1~74s9. REMOVAL OF REAR ROTOR
z:.*It
Slit
14A0419Caution
Care must be taken not to
‘scratch-,‘,or other&%&damage the teeth of the rotor. The
.rotor must never be
dropped. If the teeth of the rotor are chipped, resulting
in a deformation of the rotor, it will not be-able to
accurately detect the wheel rotation speed’,
and the
system will not function normally.
10. REMOVAL OF REAR HUB BEARING UNIT
NOTEIRear hub bearing unit cannot be disassembled.,
INSPECTIONNllMCABl Check the oil seal for crack or damage.
l Check the rear hub for wear or damage.
SERVICE POINTS OF INSTALLATIONN17MDAG
IO. INSTALLATION OF REAR HUB BEARING UNJTPress inner race further until inner race contacts with
spindle end.
6. INSTALLATION OF WHEEL BEARING, NUT
After tightening the wheel bearing ‘nut, align with the
spindle’s indentation and crimp.
1. INSTALLATION OF REAR SPEED SENSOR
<VEHICLESWITH
ABS>Refer to GROUP
5-Wheel Speed Sensor.

17-20REAR SUSPENSION <AWD> -Service Adjustment Procedures
12R0556-- Upper arm
(L.H.)
12A0081
SERVICE ADJUSTMENT PROCEDURES
REAR WHEEL ALIGNMENT INSPECTIONN17FDAB is.Measure the wheel alignment with the vehicle parked on level
--’
ground.The rear suspension and wheels should be inspected for
wear’or damage and repaired prior to measurement of wheel,
alignment.
TOE-IN
(1) Measure the toe-in with a toe-in gauge.
Standard value:
3.6f3 mm (.14+ .I18 in.)
(2) If the toe-in is not within the standard value, adjust it by
moving the mounting bolts located on the crossmember
side of the trailing arm.
NOTEMake the adjustment by moving the left and the right bolts
r;hr
equally.Movement of one division on the scale will cause toe-in
variation of about 2 mm
(.08 in.).
CAMBER
(1) Measure the camber with a camber/caster/kingpin gauge.
Standard value:
-1”33’f30’(2) If the camber is not within the standard value, adjust it by
moving the mounting bolt located on the crossmember
side of the upper arm.
NOTEMovement of one division on the scale will cause camber
variation of about 15’.
Caution
1. As toe-in will vary 0.9 mm
(.035 in.) for every
camber scale adjustment, adjust the toe after
adjusting camber.
2. The difference between the left and the right
camber shall be less than 15’.

REAR SUSPENSION <AWD> - Rear Suspension Assemblv
REAR SUSPENSION ASSEMBLY
5.REMOVAL AND INSTALLATIONN17GA-BPost-installation Operation
l Check of Wheel Alignment(Refer to P.17-20.)@Check of ParkingBrakeLever Stroke
(Refer to GROUP 5-Service Adjust
ment Procedures.)
l installation of Hole Cover(Refer to GROUP 23-Trims.)9-14 Nm
7-10 ft.lbs.
/
12AO640
\lo-15 Nm7-l 1 ft.lbs.
30-40 Nm
22-29 ft.lbs.
Removal steps
1. Shock absorber installation nut
2. Brake tube bracket installation bolt
l +3. Parking brake cable end
**4. Caliper assembly
5. Center exhaust pipe!rEeverse the removal procedures to reinstall.
6. Gasket(2) 4e: Refer to “Service Points of Removal”.
7. Gasket(3) l + : Refer to “Service Points of Installation”.’+I)
l +8. Propeller shaft installation bolt and nut(4) m : Non-reusable parts

17-28REAR SUSPENSION <AWD> - Trailing Arm
TRAILING ARMr
{EMOVAL AND INSTALLATION
9-14 Nm7-10 ft.lbs.
\SO-110
Nm50-60 Nm36-43 ft.lbs. !65-80 ftlbs.
/160-220 Nm\\\ /zdnnecting
/
/
13
_-_ --- .~~~~116-159 ftlbs.55-65
Nm40-47 ft.lbs.5m
60-72 Nrn43-52 ft.lbs.
/-\
103Removal steps
1. Parking cable end
4*2. Rear brake assembly
3. Rear brake disc
4. Drive shaft and companion flange
installation bolt, nut4I)
l +5. Self locking nut++ 6. Companion flange
7. Rear speed sensor <Vehicles with ABS>8. O-ring
+I) ++ 9. Rear axle shaft
10. Dust shield
::11. Self locking nut (upper arm)
12. Self locking nut (lower arm)
13. Parking brake cable and rear speed sensor
installation bolt
14. Trailing arm installation bolt, nut
15. Rear shock absorber installation bolt
16. Trailing arm
12A0639Post-installation Operation
Kheck of Wheel Alignment
(Refer to P.17-20.)@Check of Parking Brake Lever Stroke
(Refer to GROUP 5-Service Adjust-
ment Procedures.)
@Rear Brake Disc Run-out Check
(Refer to GROUP 5-Service Adjust-
ment Procedures.)
NOTE(I) Reverse the removal procedures to reinstall.(2) ++ : Refer to “Service Points of Removal”.(3) W : Refer to “Service Points of Installation”.(4) m : Non-reusable parts(5) *: Indicates parts which should be temporarily tight-
ened, and then fully tightened with the vehicle in
the unladen condition.
9%NlTTA-
“c
_
k.

STEERING
CONTENTSNISAA-
MANUAL STEERINGGEAR BOX.................21
POWER STEERINGGEAR BOX...................
28
POWER STEERING
HOSES........................
46
POWER STEERING OIL PUMP....................39
SERVICE ADJUSTMENT PROCEDURES<MANUAL STEERING
>...........................7
Steering Angle Check..............................7
Steering Wheel Centering.........................8
Steering Wheel Free Play Check.............:..7Tie Rod End Ball Joint Starting Torque
Check..................................................8Tie Rod End Ball Joint Variation Check
(Shaft direction).....................................7
SERVICE ADJUSTMENT PROCEDURES
< POWER STEERING >.............................
10
Bleeding...............................................13Fluid Level Check...................................
12
Fluid Replacement..................................12
i;,
Oil Pressure Switch Check........................15
Oil Pump Pressure Test...........................14
Stationary Steering Effort Check.................11Steering Angle Check..............................
10
Steering Wheel Centering.........................1 1
Steering Wheel Free Play Check................10Steering Wheel Return to Center Check.......
11Tie Rod End Ball Joint Starting Torque
Check..................................................10Tie Rod End Bail Joint Variation Check
(Shaft direction).....................................10
V-Belt Tension Check..............................12
SPECIAL TOOLS......................................6
SPECIFICATIONS.....................................2;
General Specifications..............................2
Lubricants.............................................5
Sealants and Adhesives............................5
Service Specifications.............‘................2
Torque Specifications,. . . . . . . . . . . . . . . . . ..*..........3
STEERING WHEEL AND SHAFT.................. 16

19-2STEERING - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONS
ItemsSteering wheel
Steering wheel O.D.mm (in.)
Gear boxSteering gear type
Power steering oil pump
Oil pump type
Displacementcm3/rev. (cu.in./rev.)
Relief set pressureMPa (psi)
SERVICE SPECIFICATIONS
MANUAL STEERING
Items
Standard value
Steering angleInner wheel
Outer wheel
Tie rod end ball joint starting torqueNm
(in.lbs.)Assembly dimension of lower column tubemm (in.)
Total pinion torqueNm
(in.lbs.)From
O-90”From
90”-650”Tie-rod joint swing resistance
N (Ibs.)Tie-rod joint swing torque
Nm
(in.lbs.)
LimitSteering wheel free play
mm (in.)
Variation of tie rod end ball joint shaft directionmm (in.)
POWER STEERING
Items
Standard valueSteering wheel free play (with engine stopped)
mm (in.
Steering angle
Turbo
<A/T>Inner wheel
Outer wheel
Other models
Inner wheel
Outer wheel
Tie rod end ball joint starting torque
Nm
(in.lbs.)Stationary steering effort
N (Ibs.)Assembly dimension of lower column tube
mm (in.)
V-belt deflection
mm (in.)
NlSCA--
Specifications372 (14.6)
Rack and pinion
Vane type
9.6 t.59)
8 (1,138)NlSCB-
Specifications37000’
* 20
3OOOO’
0.5-2.5 (4-22)
24.8-25.2
(.98-,991
0.6-l .3 (5-l 1 I
0.2-l .o (2-9)
8-20 (I .8-4.4)2-5
(17-43)30 (1.2)
1.5 l.059)
Specifications
11
(.43)
31"30'+2"
27"OO'
35"00'f2"
29"20'
0.5-2.5 (4-22)
37 (8) or less
24.8-25.2
(.98-.99)6-9 (.24-.35)