MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 168: Checking Installation Direction Of Thrust Bearings Number 3 And 4

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>>B<< ONE-WAY CLUTCH INSTALLATION Insert the one-way clutch into the overdrive annulus gear so that the arrow points
towards the out
put
planetar
y carrier.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 169: Inserting One
-Way Clutch

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LOW-REVERSE BRAKE DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 170: Disassembly And Assembly View Of Low
-Reverse Brake

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ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. SECOND BRAKE DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 171: Disassembly And Assembly View Of Second Brake

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ASSEMBLY SERVICE POINT >>A<< D-RING INSTALLATION Apply ATF or petroleum jelly (Vaseline) to the D-ring, and install carefully. OUTPUT SHAFT DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 172: Disassembly And Assembly View Of Output Shaft

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Required Special Tools:
MB990937: Installer Adapter MB990938: Handle MD998801: Bearing Remover MD998812: Installer Cap MD998813: Installer-100 MD998814: Installer-200 MD998824: Installer Adapter (50) MD998917: Bearing remover
DISASSEMBLY SERVICE POINTS
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

<< A >> TRANSFER DRIVEN GEAR REMOVAL1. Support the transfer driven gear with the special tool MD998917, and then set
them on the press.
2. Push down on the output shaft with the press to remove the transfer driven
gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 173: Removing Transfer Driven Gear

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<< B >> TAPER ROLLER BEARING REMOVAL 1. Support the taper roller bearing with the special tool MD998801, and then set
them on the press.
2. Push down on the output shaft with the press to remove the tapper roller
bearin
g.

2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 174: Removing Tapper Roller Bearing

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ASSEMBLY SERVICE POINTS >>A<< TAPER ROLLER BEARING INSTALLATION 1. Set the output shaft on the press support stand.
2. Using special tools MD998825, MD998812 and MD998814, press install the
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

taper roller bearing.
Fig. 175: Using Special Tools And Installing Taper Roller Bearing

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< OUTER RACE INSTALLATION Use the special tools, MB990937 and MB990938 to tap the outer race in the bearing
retainer.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor

Fig. 176: Using Special Tools And taping Outer Race In Bearing Retainer

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< TRANSFER DRIVEN GEAR INSTALLATION 1. Set the output shaft on the press support stand.
2. Using special tools MD998824, MD998812 and MD998813, press in the
transfer driven gear.
2004 Mitsubishi Endeavor XLS
2004 TRANSMISSION Automatic Transaxle Overhaul - Endeavor