clock MITSUBISHI LANCER 2005 Owner's Manual

Page 389 of 788

54A-1
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
BATTERY. . . . . . . . . . . . . . . . . .
54A-4
SERVICE SPECIFICATIONS. . . . .
54A-4
ON-VEHICLE SERVICE. . . . . . . . .54A-4
FLUID LEVEL AND SPECIFIC
GRAVITY CHECK . . . . . . . . . . . . . . . . . 54A-4
CHARGING . . . . . . . . . . . . . . . . . . . . . . 54A-4
BATTERY TEST . . . . . . . . . . . . . . . . . . 54A-5
IGNITION SWITCH* . . . . . . . . . .54A-6
GENERAL INFORMATION . . . . . .
54A-6
SPECIAL TOOLS. . . . . . . . . . . . . .54A-8
TROUBLESHOOTING . . . . . . . . . .54A-9
IGNITION KEY REMINDER BUZZER AND
DOOR LOCK PREVENTION FUNCTION
TROUBLESHOOTING . . . . . . . . . . . . . . 54A-9
IMMOBILIZER SYSTEM
TROUBLESHOOTING . . . . . . . . . .
54A-9
DIAGNOSIS CODE CHART . . . . . . . . . . 54A-9
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . .
54A-10
SYMPTOM CHART. . . . . . . . . . . . .54A-11
SYMPTOM PROCEDURES . . . . . .54A-12
DATA LIST REFERENCE TABLE .54A-19
CHECK IMMOBILIZER-ECU . . . . .54A-19
ON-VEHICLE SERVICE . . . . . . . . .54A-20
HOW TO REGISTER ENCRYPTED
CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 54A-20
IGNITION SWITCH . . . . . . . . . . . . . . . . 54A-27
REMOVAL AND INSTALLATION . . . . . . 54A-27
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-28
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

Page 391 of 788

54A-3
REAR COMBINATION
LAMP . . . . . . . . . . . . . . . . . . . . .
54A-79
TROUBLESHOOTING . . . . . . . . . .
54A-79
SPECIAL TOOL . . . . . . . . . . . . . . .54A-79
REAR COMBINATION LAMP . . . .54A-79
REMOVAL AND INSTALLATION . . . . . 54A-79
HIGH-MOUNTED
STOP LAMP. . . . . . . . . . . . . . . .
54A-80
ON-VEHICLE SERVICE. . . . . . . . .
54A-80
HIGH-MOUNTED STOP LAMP BULB
REPLACEMENT <WITH REAR SHELF>54A-80
HIGH-MOUNTED STOP LAMP . . .54A-81
REMOVAL AND INSTALLATION . . . . . 54A-81
LICENCE PLATE LAMP . . . . . .54A-84
REMOVAL AND INSTALLATION .
54A-84
HAZARD WARNING LAMP
SWITCH . . . . . . . . . . . . . . . . . . .
54A-85
TROUBLESHOOTING . . . . . . . . . .
54A-85
SPECIAL TOOL . . . . . . . . . . . . . . .54A-85
HAZARD WARNING LAMP SWITCH54A-86
REMOVAL AND INSTALLATION . . . . . 54A-86
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-86
COLUMN SWITCH. . . . . . . . . . .54A-87
SPECIAL TOOL . . . . . . . . . . . . . . .
54A-87
COLUMN SWITCH. . . . . . . . . . . . .54A-87
REMOVAL AND INSTALLATION . . . . . 54A-87
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-88
HORN . . . . . . . . . . . . . . . . . . . . 54A-89
REMOVAL AND INSTALLATION . . . . . . 54A-89
HORN RELAY CONTINUITY CHECK . . 54A-89
CLOCK . . . . . . . . . . . . . . . . . . . 54A-90
SPECIAL TOOL . . . . . . . . . . . . . . .
54A-90
CLOCK . . . . . . . . . . . . . . . . . . . . . .54A-90
REMOVAL AND INSTALLATION . . . . . . 54A-90
CIGARETTE LIGHTER . . . . . . 54A-91
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-91
RHEOSTAT . . . . . . . . . . . . . . . 54A-91
REMOVAL AND INSTALLATION . . . . . . 54A-91
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-92
SPEAKER. . . . . . . . . . . . . . . . . 54A-93
REMOVAL AND INSTALLATION . . . . . . 54A-93
ANTENNA . . . . . . . . . . . . . . . . 54A-94
REMOVAL AND INSTALLATION . . . . . . 54A-94
REAR WINDOW
DEFOGGER . . . . . . . . . . . . . . .
54A-95
GENERAL INFORMATION . . . . . .
54A-95
TROUBLESHOOTING . . . . . . . . . .54A-95
ON-VEHICLE SERVICE . . . . . . . . .54A-96
PRINTED HEATER LINES CHECK . . . . 54A-96
REAR WINDOW DEFOGGER
SWITCH . . . . . . . . . . . . . . . . . . . . .
54A-96
REMOVAL AND INSTALLATION . . . . . . 54A-96
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-96

Page 415 of 788

IGNITION SWITCH
CHASSIS ELECTRICAL54A-27
IGNITION SWITCH
REMOVAL AND INSTALLATIONM1543002100434
WARNING
•Before removal of the air bag module, refer to GROUP 52B, SRS Service Precautions and
Air Bag Module and Clock Spring P.52B-5.
•When removing and installing the steering wheel, do not let it bump against the air bag
module.
AC304659
2
3
4
67
15
AB
8
Removal steps
1. Column cover lower
2. Column cover upper
3. Steering wheel and air bag module
assembly (Refer to GROUP 37,
Steering wheel P.37-17 or P.37-19)
4. Clock spring and column switch
assembly (Refer to GROUP 37,
Steering shaft P.37-21)
<<A>>5. Steering lock cylinder•Ignition switch connector
6. Ignition switch
7. Immobilizer-ECU
•Key reminder switch connector
8. Key reminder switch and bulb
assembly Removal steps (Continued)

Page 478 of 788

CLOCK
CHASSIS ELECTRICAL54A-90
CLOCK
SPECIAL TOOLM1543000601663
CLOCK
REMOVAL AND INSTALLATION
M1543005900224
Tool Number Name Use
MB990784 Ornament remover Removal of centre panel and
centre air outlet panel
MB990784
AC304720AB
3
4
25
1
Removal steps
1. Knob
2. Centre panel
3. Meter bezel4. Centre air outlet panel
5. ClockRemoval steps (Continued)

Page 576 of 788

COMPRESSOR ASSEMBLY AND TENSION PULLEY
HEATER, AIR CONDITIONER AND VENTILATION55-92
REMOVAL SERVICE POINTS
<<A>> FLEXIBLE SUCTION HOSE AND
FLEXIBLE DISCHARGE HOSE
DISCONNECTION
CAUTION
As the compressor oil and receiver are highly
moisture absorbent, use a non-porous material
to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies,
plug the dismantled hoses and compressor nipples.
<<B>> DRIVE BELT REMOVAL <1300,
1600>
CAUTION
To reuse the drive belt, draw an arrow indicating
the rotating direction (clockwise) on the back of
the belt using chalk.
1. Loosen the power steering oil pump fixing bolts A,
B and C.
2. Turn the adjusting bolt D in the anti-clockwise
direction (to the left) to remove the drive belt.
<<C>> DRIVE BELT REMOVAL <2000>
The following operations will be needed due to the
serpentine drive system with the alternator drive belt
auto tensioner.
1. Securely insert the spindle handle or ratchet
handle with a 12.7 mm insertion angle into the jig
hole of the alternator drive belt auto tensioner,
and turn the alternator drive belt auto tensioner
anti-clockwise until it hits the stopper.
CAUTION
To reuse the alternator drive belt, draw an arrow
indicating the rotating direction (clockwise) on
the back of the alternator drive belt using chalk.
2. Align hole A with hole B, insert an L-shaped
hexagon wrench, etc. to fix and then remove the
alternator drive belt.
<<D>> COMPRESSOR REMOVAL
Take care not to spill any compressor oil when
removing the compressor.
AC203472
AC
DB A
C
AC107640ADHole A
Hole B
Alternator drive belt
auto tensioner
AC107641AC
L-shaped
hexagon
wrench
Alternator drive belt
auto tensioner

Page 623 of 788

DASH PANEL
CONFIGURATION DIAGRAMS80-17
DASH PANEL <LHD> (CONTINUED)
NOTE: The connector colour marked by
* is for the
female side.For the male side, the colour is grey for
Sedan, and milk white for Wagon.
AC301143
C-140C-102C-103 C-101
C-132 C-139
C-130 Y
4
Connector
symbol
-101
thru
-140C
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
Instrument panel
wiring harness
C-131
C-133
AB
C-104 C-106 C-107
C-109
C-110
C-112
C-114
C-116
C-119 C-126
C-127 C-128
C-129
2
C-108
C-124
C-125C-122
C-123
3
Control wiring
harness
A/C wiring
harness
Antenna
feeder
cable
C-101 (4) Hazard warning lamp switch
C-102 (4) Clock
C-103 (22-GR) J/C (1)
C-104 (22-GR) J/C (3)
C-106 (7) Instrument panel wiring harness and A/C
wiring harness combination
C-107 (7) Outside /Inside air selection damper
control motor
C-108 (2-R) Air bag module (squib) <Passenger’s
side>
C-109 (4) Resistor
C-110 (2) Blower motor
C-112 (16) Instrument panel wiring harness and front
door wiring harness (RH) combination
C-114 (25) Front wiring harness (RH) and instrument
panel wiring harness combination
C-116
(9-GR
*)Instrument panel wiring harness and floor
wiring harness (RH) combination
C-119 (13) Instrument panel wiring harness and floor
wiring harness (RH) combination
C-122 (35-GR) Engine-A/T-ECU <A/T>C-123 (26-Y) Engine-ECU <M/T>
C-124 (26-GR) Engine-A/T-ECU <A/T>
C-125 (16-Y) Engine-ECU <M/T>
C-126 (28-GR) Engine-A/T-ECU <A/T>
C-127 (12-Y) Engine-ECU <M/T>
C-128 (30-GR) Engine-A/T-ECU <A/T>
C-129 (22-Y) Engine-ECU <M/T>
C-130 (4) Engine control oxygen sensor (Rear)
C-131 (20-Y) SRS-ECU
C-132 (28-Y) SRS-ECU
C-133 (20-Y) SRS-ECU
C-139 (16-B) A/C-ECU or heater control unit
C-140 (6) Blower switch

Page 624 of 788

DASH PANEL
CONFIGURATION DIAGRAMS80-18
DASH PANEL <LHD> (CONTINUED)
AC304413
Connector
symbol
-201
thru
-227C
STEERING COLUMN
C-207
C-206
C-201 C-202 C-203
C-203 C-204 C-205Instrument panel
wiring harness
Clock spring
Y
AB
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-215
C-217 C-218 C-219 C-220 C-221 C-222 C-223 C-224C-225
C-226 C-227
JUNCTION BLOCK
C-201 (6) Ignition switch
C-202 (7) Key reminder switch
C-203 (10) Column switch
C-204 (6) Clock spring
C-205 (4-Y) Clock spring
C-206 (1) Horn switch
C-207 (2) Air bag module (squib) <Driver’s side>
C-208 (13) Instrument panel wiring harness and J/B
combination
C-209 (14) Instrument panel wiring harness and J/B
combination
C-210 (6) Instrument panel wiring harness and J/B
combination
C-211 (1-B) Instrument panel wiring harness and J/B
combination
C-212 (28) Instrument panel wiring harness and J/B
combinationC-213 (5) Rear window defogger relay
C-214 (5) Blower relay
C-215 (15) Floor wiring harness (LH) and J/B
combination
C-217 (3) Roof wiring harness and J/B combination
C-218 (4) Rear fog lamp relay
C-219 (4) Accessory socket relay
C-220 (4) Fuel pump relay (2)
C-221 (4) Heated seat relay
C-222 (4) Fuel pump relay (1)
C-223 (5) Power window relay
C-224 (2) No connection
C-225 (20) ETACS-ECU
C-226 (24) ETACS-ECU
C-227 (24-GR) ETACS-ECU

Page 626 of 788

DASH PANEL
CONFIGURATION DIAGRAMS80-20
DASH PANEL <RHD> (CONTINUED)
NOTE: The connector colour marked by
* is for the
female side.For the male side, the colour is grey.
AC301146
Y
16
C-105 C-106 C-107 C-108
A/C wiring
harness
C-109
C-110
C-111
C-113
C-115
C-117
Instrument panel
wiring harness
Control wiring
harness
C-118C-120
C-121
C-128
C-129C-126
C-127C-124
C-125C-122
C-123 Connector colour
code
B : Black
BR : Brown
G : Green
GR : Gray
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow
3
Connector
symbol
-101
thru
-140C
Antenna
feeder
cable
AB
5
1415
C-103
C-102
C-101
C-139
C-138
C-137 C-140
C-136 C-135
C-134
C-101 (4) Hazard warning lamp switch
C-102 (4) Clock
C-103 (22-GR) J/C (1)
C-105 (13) J/C (5)
C-106 (7) Instrument panel wiring harness and A/C
wiring harness combination
C-107 (7) Outside /Inside air selection damper
control motor
C-108 (2-R) Air bag module (squib) <Passenger’s
side>
C-109 (4) Resistor
C-110 (2) Blower motor
C-111 (12) Front wiring harness (LH) and control
wiring harness combination
C-113 (16) Instrument panel wiring harness and front
door wiring harness (LH) combination
C-115 (25) Front wiring harness (LH) and instrument
panel wiring harness combination
C-117
(11-B
*)Instrument panel wiring harness and floor
wiring harness (LH) combination
C-118 (6-L) Instrument panel wiring harness and floor
wiring harness (LH) combination
C-120 (13) Instrument panel wiring harness and floor
wiring harness (LH) combinationC-121 (3) Front wiring harness (LH) and instrument
panel wiring harness combination
C-122 (35-GR) Engine-A/T-ECU <A/T>
C-123 (26-Y) Engine-ECU <M/T>
C-124 (26-GR) Engine-A/T-ECU <A/T>
C-125 (16-Y) Engine-ECU <M/T>
C-126 (28-GR) Engine-A/T-ECU <A/T>
C-127 (12-Y) Engine-ECU <M/T>
C-128 (30-GR) Engine-A/T-ECU <A/T>
C-129 (22-Y) Engine-ECU <M/T>
C-134 (33) J/C (6)
C-135 (22-L) Instrument panel wiring harness and
control wiring harness combination
C-136 (10-GR) Instrument panel wiring harness and
control wiring harness combination
C-137 (25) Instrument panel wiring harness and
control wiring harness combination
C-138 (3) Instrument panel wiring harness and
Instrument panel wiring harness
combination
C-139 (12-B) A/C-ECU or heater control unit
C-140 (6) Blower switch

Page 627 of 788

DASH PANEL
CONFIGURATION DIAGRAMS80-21
DASH PANEL <RHD> (CONTINUED)
AC304414AB
(Front view)(Rear view)
C-208 C-209 C-210 C-211
C-212
C-213
C-214
C-216
C-217 C-218 C-219 C-220 C-221 C-222 C-223 C-224C-225
C-226 C-227
JUNCTION BLOCKConnector
symbol
-201
thru
-227C
STEERING COLUMN
C-207
C-206
C-205 C-204 C-203
C-203 C-202 C-201 Instrument panel
wiring harness
Clock spring
Y
C-201 (6) Ignition switch
C-202 (7) Key reminder switch
C-203 (10) Column switch
C-204 (6) Clock spring
C-205 (4-Y) Clock spring
C-206 (1) Horn switch
C-207 (2) Air bag module (squib) <Driver’s side>
C-208 (13) Instrument panel wiring harness and J/B
combination
C-209 (14) Instrument panel wiring harness and J/B
combination
C-210 (6) Instrument panel wiring harness and J/B
combination
C-211 (1-B) Instrument panel wiring harness and J/B
combination
C-212 (28) Instrument panel wiring harness and J/B
combinationC-213 (5) Rear window defogger relay
C-214 (5) Blower relay
C-216 (15) Floor wiring harness (RH) and J/B
combination
C-217 (3) Roof wiring harness and J/B combination
C-218 (4) Rear fog lamp relay
C-219 (4) Accessory socket relay
C-220 (4) Fuel pump relay (2)
C-221 (4) No connection
C-222 (4) Fuel pump relay (1)
C-223 (5) Power window relay
C-224 (2) No connection
C-225 (20) ETACS-ECU
C-226 (24) ETACS-ECU
C-227 (24-GR) ETACS-ECU

Page 641 of 788

90-3
CENTRAL DOOR LOCKING SYSTEM
<WAGON LHD WITH KEYLESS
ENTRY> . . . . . . . . . . . . . . . . . . . . . . .90-105
CENTRAL DOOR LOCKING SYSTEM
<WAGON RHD WITH KEYLESS
ENTRY> . . . . . . . . . . . . . . . . . . . . . . .90-108
HEATER <LHD> . . . . . . . . . . . . . . . .90-111
HEATER <RHD> . . . . . . . . . . . . . . . .90-113
MANUAL AIR CONDITIONER
<LHD> . . . . . . . . . . . . . . . . . . . . . . . .90-115
MANUAL AIR CONDITIONER
<RHD> . . . . . . . . . . . . . . . . . . . . . . . .90-117
WINDSHIELD WIPER AND WASHER
<LHD> . . . . . . . . . . . . . . . . . . . . . . . .90-119
WINDSHIELD WIPER AND WASHER
RHD> . . . . . . . . . . . . . . . . . . . . . . . . .90-121
REAR WIPER AND WASHER
<LHD> . . . . . . . . . . . . . . . . . . . . . . . .90-123
REAR WIPER AND WASHER
<RHD> . . . . . . . . . . . . . . . . . . . . . . . .90-125
REAR WINDOW DEFOGGER AND
DOOR MIRROR HEATER <LHD> . . .90-127
REAR WINDOW DEFOGGER AND
DOOR MIRROR HEATER <RHD>. . .90-128
REMOTE CONTROLLED MIRROR
<LHD> . . . . . . . . . . . . . . . . . . . . . . . .90-129REMOTE CONTROLLED MIRROR
<RHD>. . . . . . . . . . . . . . . . . . . . . . . . .90-130
HEADLAMP WASHER . . . . . . . . . . . .90-131
SPARE CONNECTOR (FOR AUDIO)
<LHD> . . . . . . . . . . . . . . . . . . . . . . . . .90-132
SPARE CONNECTOR (FOR AUDIO)
<RHD>. . . . . . . . . . . . . . . . . . . . . . . . .90-133
CLOCK . . . . . . . . . . . . . . . . . . . . . . . .90-134
CIGARETTE LIGHTER AND ASHTRAY
ILLUMINATION LAMP . . . . . . . . . . . .90-135
ACCESSORY SOCKET . . . . . . . . . . .90-136
IMMOBILIZER SYSTEM <LHD> . . . .90-137
IMMOBILIZER SYSTEM <RHD> . . . .90-138
ABS <LHD> . . . . . . . . . . . . . . . . . . . .90-139
ABS <RHD> . . . . . . . . . . . . . . . . . . . .90-141
HEATED SEAT . . . . . . . . . . . . . . . . . .90-143
RHEOSTAT <LHD> . . . . . . . . . . . . . .90-144
RHEOSTAT <RHD> . . . . . . . . . . . . . .90-145
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) <LHD> . . . . . . . . . . . . . . . . . . .90-146
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) <RHD> . . . . . . . . . . . . . . . . . . .90-148
SPARE CONNECTOR (FOR FRONT
FOG LAMP) . . . . . . . . . . . . . . . . . . . .90-150

Page:   < prev 1-10 11-20 21-30 31-40 41-50 next >