NISSAN TERRANO 2004 Service Repair Manual

AVAILABLE SHIMCounter gear rear bearing
Distance ªAº mm (in) Shim(s)
Thickness mm (in) Part number
32.65 - 32.55
(1.2854 - 1.2815) Not necessary
32.55 - 32.45
(1.2815 - 1.2776) 0.1 (0.004)
33112-C6900
32.45 - 32.35
(1.2776 - 1.2736) 0.2 (0.008)
33112-C6901
32.35 - 32.25
(1.2736 - 1.2697) 0.3 (0.012)
33112-C6902
32.25 - 32.15
(1.2697 - 1.2657) 0.4 (0.016)
33112-C6903
32.15 - 32.05
(1.2657 - 1.2618) 0.5 (0.020)
33112-33G00
32.05 - 31.95
(1.2618 - 1.2579) 0.6 (0.024)
33112-33G01
SMT335A
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont'd)
TF-34
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PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
PREPARATION ................................................................2
PROPELLER SHAFT ......................................................5
On-Vehicle Service ......................................................6
Removal and Installation .............................................7
Inspection.....................................................................7
Disassembly.................................................................7
Assembly .....................................................................8
ON-VEHICLE SERVICE ................................................10
Front Oil Seal Replacement
(Front final drive: R180A) ..........................................10
Front Oil Seal Replacement
(Rear final drive: C200) .............................................10
REMOVAL AND INSTALLATION (Front final drive
- R180A) ........................................................................\
.12
Removal .....................................................................12
Installation ..................................................................12
REMOVAL AND INSTALLATION (Rear final drive
- C200) ........................................................................\
...13
Removal .....................................................................13
Installation ..................................................................13
FRONT FINAL DRIVE (R180A) ....................................14
DISASSEMBLY (R180A) ...............................................15
Pre-inspection ............................................................15
Final Drive Housing ...................................................15
Differential Case ........................................................18
Extension Tube and Differential Side Shaft ..............19
INSPECTION (R180A) ...................................................20
Ring Gear and Drive Pinion ......................................20
Differential Case Assembly........................................20
Bearing.......................................................................20
ADJUSTMENT (R180A) ................................................21 Drive Pinion Height ....................................................21
Side Bearing Preload.................................................24
Tooth Contact.............................................................27
ASSEMBLY (R180A) .....................................................28
Extension Tube and Differential Side Shaft ..............28
Differential Case ........................................................29
Final Drive Housing ...................................................30
REAR FINAL DRIVE (C200) .........................................35
Air Breather................................................................36
DISASSEMBLY (C200) ..................................................37
Pre-inspection ............................................................37
Differential Carrier......................................................38
Differential Case ........................................................40
INSPECTION (C200) .....................................................42
Ring Gear and Drive Pinion ......................................42
Differential Case Assembly........................................42
Bearing.......................................................................42
LIMITED SLIP DIFFERENTIAL (C200) .........................43
Preparation for Disassembly .....................................43
Disassembly...............................................................44
Inspection...................................................................44
Adjustment .................................................................45
Assembly ...................................................................47
ADJUSTMENT (C200) ...................................................49
Drive Pinion Height ....................................................49
Tooth Contact.............................................................52
ASSEMBLY (C200) ........................................................53
Differential Carrier......................................................53
SERVICE DATA AND SPECIFICATIONS (SDS) ..........57
Propeller Shaft ...........................................................57
Final Drive..................................................................58
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SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription Unit application
R180A H233B
ST31211000
Height gauge
Selecting pinion height adjusting washer
XÐ
ST31212000
Dummy shaft
Selecting pinion height adjusting washer XÐ
ST31852000
Stopper
Selecting pinion height adjusting washer XÐ
ST3125S000
Drive pinion height
setting gauge set
q
1ST31251000
Drive pinion
height gauge
q
2ST31181001
Dummy shaft
Selecting pinion height adjusting washer
ÐX
ST32501000
Weight block
Selecting side bearing adjusting shim XÐ
KV38101900
Master gauge
[20.0 mm (0.787 in)]
Selecting side bearing adjusting shim XÐ
ST0501S000
Engine stand
q
1ST05011000
Engine stand
q
2ST05012000
Base
Mounting differential attachment
XX
KV38100800
Differential attach-
ment
Mounting final drive XÐ
ST06340000
Differential attach-
ment
Mounting final drive ÐX
PREPARATION
PD-2
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*: Special tool or commercial equivalent
Tool number
Tool nameDescription Unit application
R180A H233B
ST32580000
Diff. side bearing
adjusting nut wrench
Adjusting side bearing preload and back-
lash (ring gear drive pinion) ÐX
KV381052S0
Rear axle shaft
dummy
q
1KV38105210
Torque wrench
side
q
2KV38105220
Vice side
Checking differential torque on limited slip
differential
ÐX
ST33290001*
Side bearing outer
race puller
Removing side bearing outer race and
side oil seal XÐ
ST38060002*
Drive pinion flange
wrench
Removing and installing propeller shaft
lock nut, and drive pinion lock nut XÐ
KV38104700*
Drive pinion flange
wrench
Removing and installing propeller shaft
lock nut, and drive pinion lock nut ÐX
ST3090S000*
Drive pinion rear inner
race puller set
q
1ST30031000
Puller
q
2ST30901000*
Base
Removing and installing drive pinion rear
inner cone
A: 79 mm (3.11 in) dia.
B: 45 mm (1.77 in) dia.
C: 35 mm (1.38 in) dia. XX
ST3306S001
Diff. side bearing
puller set
q
1ST33051001*
Body
q
2ST33061000*
Adapter
Removing and installing differential side
bearing inner cone
A: 28.5 mm (1.122 in) dia.
B: 38 mm (1.50 in) dia. XX
ST33230000*
Diff. side bearing drift
Installing side bearing inner cone
A: 51 mm (2.01 in) dia.
B: 28.5 mm (1.122 in) dia. XÐ
PREPARATION
PD-3
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*: Special tool or commercial equivalent
Tool number
Tool nameDescription Unit application
R180A H233B
ST33190000*
Diff. side bearing drift
Installing side bearing inner cone
A: 52 mm (2.05 in) dia.
B: 34 mm (1.34 in) dia. ÐX
ST33081000*
Side bearing puller
adapter
Installing side bearing inner cone
A: 43 mm (1.69 in) dia.
B: 33.5 mm (1.319 in) dia. ÐX
ST30611000*
Drift
Installing pinion rear bearing outer race XX
ST30621000*
Drift
Installing pinion rear bearing outer race
A: 79 mm (3.11 in) dia.
B: 59 mm (2.32 in) dia. XX
ST30701000*
Drift
Installing pinion front bearing outer race
A: 61.5 mm (2.421 in) dia.
B: 41 mm (1.61 in) dia. XÐ
ST30613000*
Drift
Installing pinion front bearing outer race
A: 71.5 mm (2.815 in) dia.
B: 47.5 mm (1.870 in) dia. ÐX
KV381025S0*
Oil seal fitting tool
q
1ST30720000
Drift bar
q
2KV38102510
Drift
Installing front oil seal
A: 77 mm (3.03 in) dia.
B: 55 mm (2.17 in) dia.
C: 71 mm (2.80 in) dia.
D: 65 mm (2.56 in) dia. XX
ST33720000
Diff. side retainer
guide
Installing side retainer XÐ
ST33270000
Side oil seal drift
Installing side oil seal
A: 62 mm (2.44 in) dia.
B: 28 mm (1.10 in) dia. XÐ
PREPARATION
PD-4
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Front propeller shaft (Model 0F71H)
Rear propeller shaft (Model 2S80B)
YPD010
SPD725
PROPELLER SHAFT
PD-5
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On-Vehicle Service
PROPELLER SHAFT VIBRATION
If vibration is present at high speed, inspect propeller shaft runout
first.
1. Raise rear wheels.
2. Measure propeller shaft runout at center of propeller shaft,between two yokes, by rotating final drive companion flange by
hand.
Front propeller shaft
Unit: mm (in)
Propeller shaft model 0F71H
Measuring point A L/2
Rear propeller shaft
Unit: mm (in)
Propeller shaft model 2S80B
Measuring point A L/2
3. If runout exceeds specifications, disconnect propeller shaft at
final drive companion flange; then rotate companion flange 180
degrees and reconnect propeller shaft.Runout limit: 0.6 mm (0.024 in)
4. Check runout again. If runout still exceeds specifications, replace propeller shaft assembly.
5. Perform road test.
APPEARANCE CHECKING
I Inspect propeller shaft tube surface for dents or cracks. If
damaged, replace shaft assembly.
I If center is noisy or damaged, replace center bearing.
SPD728
YPD011
YPD012
SPD102
PROPELLER SHAFT
PD-6
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Removal and Installation
IPut match marks on flanges and separate propeller shaft from
final drive.
I Draw out propeller shaft from transmission and plug up rear
end of transmission rear extension housing.
Inspection
IInspect propeller shaft runout. If runout exceeds specifications,
replace propeller shaft assembly.
Runout limit: 0.6 mm (0.024 in)
I Inspect journal axial play. If the play exceeds specifications,
replace propeller shaft assembly.
Journal axial play: 0.2 mm (0.008 in) or less
Disassembly
JOURNAL
1. Put match marks on shaft and flange or yoke.
SPD103
SPD359
SPD106
SPD165
SPD128
PROPELLER SHAFT
PD-7
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2. Remove snap ring.
3. Remove pushed out journal bearing by lightly tapping yoke witha hammer, taking care not to damage journal and yoke hole.
4. Remove bearing at opposite side in above operation.
Put marks on disassembled parts so that they can be rein-
stalled in their original positions from which they were
removed.
Assembly
JOURNAL
1. Assemble journal bearing. Apply recommended multi-purpose grease on bearing inner surface.
When assembling, be careful that needle bearing does not fall
down.
2. Select snap rings that will provide specified play in axial direc- tion of journal, and install them. (Refer to PD-57.)
Select snap rings with a difference in thickness at both sides
within 0.06 mm (0.0024 in).
SPD731
SPD732
SPD131
SPD133
SPD134
PROPELLER SHAFT
Disassembly (Cont'd)
PD-8
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3. Adjust thrust clearance between bearing and snap ring to zeroby tapping yoke.
4. Check to see that journal moves smoothly and check for axial play.Axial play: Less than 0.02 mm (0.0008 in)
SPD732
SPD135
PROPELLER SHAFT
Assembly (Cont'd)
PD-9
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